2 TKARE ENGINEERING Welcome to the World of Design PRESENTATION OF COMPANY INTRODUCTION
4 ABOUT US Automotive Industry for many years; sheet metal die design, die production and has served on the project management staff; Automotive, White Goods, Aerospace and Defence Industries in order to serve the needs of sheet metal dies was established in OUR MISSION Sheet Metal Die industry demand and to meet the needs of our customers using all the information and knowledge, to keep track of developing technologies, implement to practice and required them to set up organizations to provide to our customers. OUR VISION On Sheet Metal Die sector, clients at every stage from product design and die making up to speed, quality and results-oriented solutions, followed closely by the technology for their customers to be a leading company that produces the most accurate solutions.
8 TKARE Engineering, offers its customers services, sheet metal dies are widely used in industry is using engineering software. Sheet metal dies of engineering software that provides services in each stage separately, the TKARE of engineering-trained, competent staff efficiently by using a customer-focused solutions. Our Services; Product Design Feasibility Process Design Springback Die Design Prototipe Dies Blanking Dies Deep Drawing Dies Cutting / Piercing Dies Blending / Forming Dies Cam Dies ( Contra Cam Applications ) Prograssive Dies Fineblanking Dies Transfer Press Dies Gauge and Fixtures Design Kinematic simulations of die designs With Static analysis control of die parts Die Production Education Consulting
9 Product Design Sheet metal industry, can be produced on our experience, the functional designs of the products.
10 Feasibility Pattern analysis of the product was the start of the design, die design and manufacturing activities and workmanship when downloaded to the optimum level is one of very important steps. Simulations of this process by making the virtual environment, the minimum cost and faster production of dies used in guiding the engineering software. All studies are reported to the customers.
11 Feasibility Pattern analysis of the product was the start of the design, die design and manufacturing activities and workmanship when downloaded to the optimum level is one of very important steps. Simulations of this process by making the virtual environment, the minimum cost and faster production of dies used in guiding the engineering software. All studies are reported to the customers.
12 Process Design After feasibility studies, prepared to perform die design, manufacturing methods, determined by the product stage. Right process, right Die Design.
13 Process Design Right process, right Die Design.
14 Process Design Right process, right Die Design.
15 Process Design Right process, right Die Design.
16 Springback Developed processes for making all the parts back to the springback simulations, if necessary, compensation is made to develop the surface, is simulated again and the part min. the emergence springback would be provided. Original Compensated Surface
17 Springback Developed processes for making all the parts back to the springback simulations, if necessary, compensation is made to develop the surface, is simulated again and the part min. the emergence springback would be provided.
18 Die Design Process work is transferred to the prepared dies 3-D environment is given. The optimum sizes of the technical team has many years of service to this sector, the minimum cost, high quality and fast service with die design. Prototipe Dies Blanking Dies Deep Drawing Dies Single Action Draw Dies Double Action Draw Dies Cutting / Piercing Dies Blending / Forming Dies Cam Dies ( Contra Cam Applications ) Prograssive Dies Fineblanking Dies Transfer Press Dies
19 DIE DESIGN Blanking Dies
20 DIE DESIGN Deep Drawing Dies Single Action Draw Dies Double Action Draw Dies
21 DIE DESIGN Cutting / Piercing Dies
22 DIE DESIGN Blending / Forming Dies
23 DIE DESIGN Cam Dies
24 DIE DESIGN Cam Dies ( Rotary Cam Units )
25 DIE DESIGN Cam Dies ( Contra Cam Units )
26 DIE DESIGN BMW Dies ( We use the program of Carisma while making design for BMW )
27 DIE DESIGN FORD Dies ( We use the program of PowerTools while making design for FORD )
28 DIE DESIGN Prograssive Dies
29 DIE DESIGN Prograssive Dies
30 DIE DESIGN Prograssive Dies
31 DIE DESIGN Fineblanking Dies
32 DIE DESIGN Transfer Press Dies Transfer Press Curves Transfer Press Dies
34 Kinematic simulations of die designs Completed die designs are simulated in a virtual environment to work under pressing stage show as kinematics. Designed in the die at this stage, interfere with the operation of the die and die making is determined whether a state proceeding by eliminating all the obstacles, we are provided the opportunity to beat the production of dies seamlessly. Our customers are companies producing parts while at the same time, demand patterns connected by the presses working curves, provided for compatibility with production we are going to do simulation. In particular, the transfer press the demand curves of customers by this study, the compatibility of the line transfer mold designs are simulated.
35 With Static analysis control of die parts Suitability of working conditions in the designed die components, meets the required strength values of the step we have simulated. As a result of this analysis, the optimum level of die manufacturing equipment and components we are provided to pass.
36 Gauge and Fixtures Design Welding Gauges Mounting Gauges Testing Gauges Control Fixtures
37 Gauge and Fixtures Design CHECKING FIXTURE ASSEMBLY FIXTURE
38 Gauge and Fixtures Design
39 Gauge and Fixtures Design
40 Gauge and Fixtures Design
41 Machine Design and Production TKare Engineering; is providing service in "Machine Design and "Machine Manufacturing" special for your company. The company designs and manufactures turnkey machines from design to manufacture in special machinery.
42 Software Expressus (Die Kinematics) Turkey Distributor Tkare Engineering has became the only dealer of Japanese Die Kinematics program "EXPRESSUS" software since April Thanks to Expressus; During design phase; the under press kinematic simulation of dies has being done, we can analyze if there is any interference or faulty operating status. If it's asked press synchronization with the die can be installed and you can simulate transfer and cross bar applications. This means that during the design, you can be sure your die is working properly and you can start manufacturing process. You can stop the simulation in a desired point of kinematic simulation, you can section from anywhere you would like and you can make measurements, initiations between die instruments or you can analyze the connection between die instruments. During the simulation of transfer dies, you can determine the reflections of press speed to your die and you can confirm part production in optimum speed even during design phase.
44 Murathan TOKTAŞ Mechanical Engineer ( General Manager) Anıl Sertaç ATALAN Mechanical Engineer ( Technical Manager ) Hülya YALÇIN Industrial Engineer (Quality Management Representative ) Dilek VARANTEZ TOPSAKAL ( Commercial Consultant ) Merve IRMAK Mechanical Technician ( Die Design Specialist ) Elif Nur AYDIN Mechanical Technician ( Die Design Specialist ) Fırat SAĞBAŞ Mechanical Technician ( Die Design Specialist & IT Responsible) Sercan UZUN Mechanical Technician ( Die Design Specialist ) Ümit ORUÇ Mechanical Technician ( Die Design Specialist ) Ayşegül Buse İYİGÜN Mechanical Technician ( Die Design Specialist ) Esra OLGUN Mechanical Technician ( Die Design Specialist ) Bilge AY Mechanical Technician ( Die Design Specialist ) Elif DEMİRAL Business Administration ( Accountant )
45 EMPLOYEE PROFILE ( EDUCATIONS ) Licence Associate's Degree Vocational School Primary Education Total number of employees : 17
46 EMPLOYEE PROFILE ( POSITION ) PROSES SPECIALIST DIE DESIGN SPECIALIST FINANCE OFFICE ASISTANT Total number of employees : 17
47 GENERAL MANAGER MURATHAN TOKTAŞ TECHNICAL MANAGER ANIL SERTAÇ ATALAN QUALITY MANAGEMENT REPRESENTATIVE HÜLYA YALÇIN COMMERCIAL MANAGER MURATHAN TOKTAŞ COMMERCIAL CONSULTANT DİLEK VARANTEZ TOPSAKAL PROCESS RESPONSIBLE ANIL SERTAÇ ATALAN PROCESS SPECIALIST SERCAN UZUN PROCESS SPECIALIST BİLGE AY FINANCE RESPONSIBLE ELİF DEMİRAL PROJECT RESPONSIBLE IT RESPONSIBLE FIRAT SAĞBAŞ DIE DESIGN SPECIALIST ÜMİT ORUÇ DIE DESIGN SPECIALIST SERCAN UZUN DIE DESIGN SPECIALIST MERVE IRMAK DIE DESIGN SPECIALIST FIRAT SAĞBAŞ DIE DESIGN SPECIALIST AYSEGUL BUSE IYIGUN DIE DESIGN SPECIALIST ELİF NUR AYDIN DIE DESIGN SPECIALIST ESRA OLGUN DIE DESIGN SPECIALIST BİLGE AY
48 SERVER HP Pro Liant ML110 G7 PROCESSOR: XEON RAM : 16gb 1 PCS SIMULATION EQUIPMENT HP Z 800 PROCESSOR: XEON RAM : 16gb 1 PCS DESIGN EQUIPMENT HP Z 420 PROCESSOR : XEON RAM : 16gb 11 PCS DESIGN EQUIPMENT DELL PRECISION T3500 PROCESSOR : XEON RAM : 24gb 3 PCS DESIGN EQUIPMENT ASUS G74-G75 PROCESSOR : İ7 RAM : 32gb 4 PCS HARDWARE BRAND MODEL RAM PCS. BACKUP LenovoEMC px4-300d Network Storage CA ARCserve Backup r16.5 for Windows File Server Module CA ARCserve Backup r16.5 for Windows Database Module WD RED NAS 4TB SATA3 64MB 3.5" HDD ( 16 TB ) SERVER HP PRO LIANT 16gb 1 SIMULATION HP Z800 16gb 1 3D DESIGN HP Z420 16gb 11 3D DESIGN DELL T gb 4 WE USE 2 COMPUTERS AT EACH STATIONS. 3D DESIGN ASUS NOTEBOOK G74 G75 32gb 2 2
49 FORD MOTOR COMPANY POWERTOOLS BMW CARISMA EXPRESSUS
50 REFERANS OEM PROJE TOFAŞ FIAT ( D200 ) TOFAŞ FIAT ( D310 ) TOFAŞ FIAT ( MCV ) TOFAŞ FIAT ( MCV / CNG ) TOFAŞ FIAT ( P263 ) TOFAŞ FIAT ( P139 ) TOFAŞ FIAT ( P330 ) TOFAŞ GESTAMP (VW ) COŞKUNÖZ ALLGAIER ( PORSCHE C4 ) COŞKUNÖZ RENAULT ( J87 ) COŞKUNÖZ PSA ( A94 ) COŞKUNÖZ RENAULT ( X82 ) OPSAN FORD ( V362 ) TKG HONDA ( 11M-CIVIC ) TKG TOYOTA ( 476-AL ) BEYÇELİK GESTAMP FORD ( 408 ) BEYÇELİK GESTAMP MASERATI ( M156 ) FORD OTOSAN FORD ( V362 ) FORD OTOSAN FORD ( V363 ) SARIGÖZOĞLU FORD ( V363 ) FORD OTOSAN FORD ( V363 )FNA FORD OTOSAN FORD ( B460 ) COŞKUNÖZ BMW ( F45 ) COŞKUNÖZ AUDI ( AU334 ) FORD OTOSAN FORD ( E240 ) COŞKUNÖZ A.Ş. BMW ( F54 ) DÜNYA KALIP TOFAŞ ( 356 B ) CPS MERCEDES ( A213 ) YEPSAN GM AAT ( RUSIA ) (New Niva ) DÜNYA KALIP MERCEDES ( SFTP ) SARIGÖZOĞLU MERCEDES ( SFTP )
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