PRiMER TESiSLER / PRIMARY PLANTS

Transkript

1 PRiMER TESiSLER / PRIMARY PLANTS

2 P14 Seyyar Primer Tesis / P14 Mobile Primary Plants Gür-san Primer üniteleri, en son mühendislik, araç ve teknolojilerini kullanan, araflt rma ve gelifltirme program m z n ürünleridir. Ünitelerin tasar m siras nda 3 boyutlu CAD tasar m program kullan lm fl, tasarlanan kritik parçalar, üzerlerine etki edecek streslerin bilgisiyar ortam nda analiz edildi i yaz l m program ndan yararlan lm flt r. Ürünlerin tasar mlar nda son kullan c ihtiyaçlar dikkate al narak, Yüksek verimlilik, Kolay bak m, Kolay kullan m, Dayan kl l k, Güvenirlilik, Kolay nakliye, Kolay ve h zl montaj, demontaj; hedef seçilmifltir. Gür-san Primer units are the products of our research and development program using the state-of-art technology, engineering and equipment. 3 dimensional CAD design program has been used during design of Units; a software program where stresses to exert effect on critical parts so designed were analyzed within a computer environment has been used. Taking into consideration the requirements of end user the following targets have been selected on design of products: Higher productivity, Easy and simple operation, Durability, Reliability, Easy transportation, Easy and rapid installation.

3 PR MER TES SLER / PRIMARY PLANTS Darbeli K r c / Impact Crushers Gür-san Primer üniteleri y llard r her türlü malzemede kendini kan tlam fl Gürsan çeneli ve darbeli k r c lar etraf nda bina edilmifllerdir. Çeneli Primer ünitelerimizin, kalbinde yer alan çeneli k r c lar yumuflak kalkerden, en sert bazalta kadar her türden malzemenin ilk kademe k r m nda kullan lmak üzere tasarlanm fl ve üretilmifllerdir. Bu k r c lar, yüksek volan h zlar, çene kapma aç lar, pitmanlar n n emniyet plakalar ve arka bloklar ile olan geometrilerinin getirdi i yüksek performanslar, güvenilirlikleri, dayan kl l klar ve kullan c dostu ayar mekanizmalar yla kullan c lar na eflsiz iflletme avantajlar sa lamaktad r. Çeneli K r c / Jaw Crushers Gür-san Primer units have been built around Gürsan Jaw and Impact Crushers which proved themselves on all kinds of materials for many years. Jaw Crushers which are placed at the heart of our Jaw Primary units have been designed and manufactured for the purpose of using them in the first stage crushing of all types of materials ranging from soft limestone rock to the hardest basalt. These crushers have been providing unique and exclusive operational advantages to their users with their high flywheel speeds, jaw grabbing angles, safety plates of their pitmans and their rear blocks as well as their superior performances based on their geometry, reliabilities, durability and their user friendly adjustment mechanisms. P10 Seyyar Primer tesis / P10 Mobile Primary plant

4 K r lacak olan malzeme yumuflak veya orta sert, afl nd r c l düflük oldu unda ise kapasitenin ve k rma oran n n daha yüksek, üretimin kübiklik de erlerinin daha iyi oldu u darbeli k r c l primer ünitelerimiz alternatif olarak tavsiye edilmektedir. Birçok uygulamada ikincikademe k r c ya gerek olmadan nihai ürün üretebilmekte, bu sayede yat r m maliyetlerini düflürmektedir. Bu ünitelerimizde kulland m z kullan c dostu darbeli k r c lar m z n says z üstün özelliklerinden birkaç : kolay de ifltirilebilen ters ve düz kullan labilen krom alafl ml olarakda sunulabilen çekiç sistemi, a r hizmet rotoru, tamamen kablo kontrollü ve hidrolik kumandal ayar sistemi, hidrolik aç lan üst gövdesi, t kanmay önleyen birinci k r c perdesidir. If the material to be crushed is soft or semi-hard, lower abrasive, then capacity and crushing rate will be much more higher, cubical values will be perfect; therefore our primer unit with impact crusher has been recommended as alternative. In the course of numerous applications finish product can be produced without need for secondary crusher, eventually investment costs could be reduced. Several of numerous superior features of our user friendly impact crushers are: Hammers which can be easily replaced and presented also as chromium alloy, used reverse and plain, heavy-duty rotor, completely cable-controlled and hydraulic controlled adjustment system, primary apron preventing clogging, hydraulically opened upper body.

5 PR MER TES SLER / PRIMARY PLANTS Darbeli k r c lar m zdaki bir di er önemli özellik ise, k r c ya beslenen malzemeye karflabilecek metal parçalara karfl koruma sistemiyle teçhiz edilmifl olmalar d r. Bu koruma sistemi, k r lmas mümkün olmayan herhangi bir parçan n k r c ya girmesi durumunda, k r c perdelerin otomatik olarak rotordan uzaklaflarak, parçan n makinaya zarar vermeden geçmesini, parça makinay terk ettikten sonra, k r c perdelerin ayar edildikleri konuma geri dönerek, k r c n n sorunsuz olarak üretime devam etmesini sa lamaktad r. Another significant feature in our Impact Crushers is that they are equipped with a protection system against pieces of metal which might be present within the material fed to the Crusher. This protection system ensures that in case of entering of any material which is impossible to be crushed into crusher such material may pass through the machine without causing damage by removal of aprons automatically from rotor, and that the crushed should continue its trouble free operation by returning aprons to their adjusted original position after such unbreakable material left the machine.

6 Mobil Primer tesislerimiz flantiye sahas nda montaj n kolay ve çabuk yap labilmasi için; hidrolik ayaklarla teçhiz edilmifllerdir. Bu sisyem, ünitenin flantiye sahas nda çok k sa sürede takoza kald r lmas na imkan sa lar. Bu sistemi besleyen hidrolik güç ünitesi, tesis üzerindeki k r c, çeneli ise,çene aç kl l n ayar eden sisteme kumanda etmektedir. K r c arkas ndaki pistonlar vas tas yla ayar blo u ileri al narak flim plakalar ilave edilerek veya ç kart larak k r c n n ayar n n kolayca yap lmas na imkan sa lamaktad r. K r c darbeli ise, bu sistem gerek k r c n n rotor ile k r c perdeler aras ndaki aç kl k ayar n n yap lmas nda, gerekse k r c üst gövdesinin aç larak k rma perdeleri, astarlar, rotor ve çekiçlere kolayca ve k sa sürede bak m yap labilmesine yard mc olmaktad r. Our Mobil Primer facilities have been provided with hydraulic legs in order to be able to carry out installation easily and quickly at the Work Site. This System makes it possible as soon as possible that the unit be lifted to studs at the Work Site. Hydraulic power unit which supply power to this system controls the system which adjusts the discharge setting, if the crusher on the facility has jaw. Adjustment of the crusher can be made easily by moving adjustment block to and front by means of pistons available at the rear of the crusher and by inserting or removing shim plates. If the crusher is of impact type this system provides assistance in making adjustment the clearance between the aprons and rotor and crusher plates and easy and rapid maintenance for armour, inings, rotor and hammers by opening upper body of the crusher.

7 PR MER TES SLER / PRIMARY PLANTS Mobil primer ünitelerimiz, sabit üniteler kadar a r hizmet tipi tasarlanm fl ve imal edilmifl olup, gerek bunker kapasiteleri gerekse besleyici yap lar, a r kaya kamyonlar n n besleyebilece i kapasitede ve yap dad rlar. Bu besleme sistemleri iste e ba l olarak, operatöre gerek duymadan otomatik olarak k r c n n ihtiyac kadar malzemeyi k r c ya besleyebilmekte, malzemenin sertli ine, k r c n n ayar durumuna göre tesisin optimum kapasitede beslenmesini sa lamaktad r. Tesislerimizde yer alan di er benzersiz bir özellik ise, besleyicilerimizde kompakt olarak çözülmüfl olan ön eleme sistemidir. Bu sistem sayesinde ocakdan gelen malzemenin içindeki k r c ya girmesine gerek olmayan ince malzeme do rudan k r c band na by-pass edilmekte; bu s rada da ince malzeme içerisindeki istenmeyen toprak malzemede ay klanarak toprak band na yollanmaktad r. Bir çok firman n ekstra bir elekle çözüm getirdi i bu eflsiz sistem, hem tesisinizin kapasitesini, hem de üretim kalitesini art rmaktad r. Primer tesislerimiz genel olarak yukar da bahsetti imiz standart özelliklerinin yan s ra son kullan c lar m z n istekleri do rultusunda hidrolik kaya k r c lar, operatör kabinleri, dizel motorlu ve jeneratörlü tahrik sistemleri, toz indirgeme sistemi, parmak zgaral by-pass ele i, ç k fl band üzerine manyetik ay r c lar ve daha büyük kapasiteli bunker hacimleri gibi opsiyonel ilavelerde ihtiva etmektedirler. Yukar da sayd m z tüm bu özelliklere ilave olarak primer ünitelerimiz, di er tüm Gür-san ürünlerinde oldu u gibi Avrupa toplulu unun kabül etmifl oldu u makina direktiflerine uygun (Ce markas ) olarakda üretilmektedirler. Our Mobile primer units have been designed and manufactured as heavy duty type in so much as stationary units; both their hopper capacities and feeder structures are of capacity and structure which could be fed by heavy rock trucks. These feeding systems, depending on the request, are capable of feeding the material automatically without need for operator to the crusher as much as it needed, ensuring that the facility is to be fed in optimum capacity according to hardness of the material, adjustment position of the crusher. Another a unique feature involved in our facilities however is the pre-screening system which has been solved at our feeders as compact. Thanks to this system fine material which is unnecessary to be fed to the crusher can be by-passed directly to the crusher s conveyor belt; and in the mean time however the unwanted soil in the fine material is separated and conveyed to the soil conveyor belt. This unique system, whose duty has been performed by most companies by employing an extra screen, increases both capacity and production quality of your plant. Our Primary Plants, in addition to standard features mentioned above, include according to demands of end users optional attachments such as hydraulic rock crushers, operator cabins, drive systems with diesel engine and generator, dust dumping system, finger grid by- pass sieve, magnetic separators on outlet conveyor belt and hoppers with larger volume capacity, etc. In addition to all of foregoing features and specifications our primer units have been also manufactured EC Directives on Machine accepted by the European Community (CE Sign) like all other products of Gür-San.

8 TEKN K ÖZELL KLER / SPECIFICATIONS ÇENEL KIRICILI SEYYAR PR MER KIRMA TES SLER MOBILE PRIMARY CRUSHING PLANTS WITH JAW CRUSHER STANDART STANDART EK PMAN EQUIPMENT P02 P06 P08 P10 P12 P16 1 BESLEY C FEED BUNKER HOPPER 5 m3 6.5 yd 3 15 m3 20 yd 3 20 m3 26 yd 3 35 m3 46 yd 3 30 m3 40 yd 3 50 m3 65 yd 3 2 BESLEY C GRIZZLY G10 G11 G12 G14 G13 G16 FEEDER GEN fil K WIDTH 600 mm 24" 900 mm 35" 1000 mm 39" 1100 mm 43" 1100 mm 43" 1370 mm 54" UZUNLUK LENGTH 2500 mm 8' - 2" 3200 mm 10' - 6" 4000 mm 13' - 2" 3170 mm 10' - 5" 4000 mm 13' - 2" 3920 mm 12' - 10" TAHR K DRIVE 10 HP 7,5 KW 15 HP 10 KW 20 HP 15 KW 2x10 HP 2x7 KW 20 HP 15 KW 2x10.5 HP 2x7.5 KW 3 IZGARALI SCLAPINGS mm 43" mm 54" ELEK GRIZZLY GEN fil WIDHT IZGARALI SCLAPINGS mm 7' mm 7' ELEK GRIZZLY UZUNLU U LENGTH TAHR K DRIVE x15 HP 2x3.8 KW - 2x6 HP 2x4.3 KW 4 ÇENEL JAW K04 K06 K06 K07 K07 K08 KIRICI CRUSHER A IZ INTAKE 610 mm 24" 900 mm 35" 900 mm 35" 1100 mm 43" 1100 mm 43" 1300 mm 51" GEN fil WIDTH A IZ INTAKE 380 mm 15" 650 mm 26" 650 mm 26" 800 mm 35" 900 mm 35" 1100 mm 43" DER NL DEPTH TAHR K DRIVE 40 HP 30 KW 125 HP 90 KW 125 HP 90 KW 180 HP 132 KW 180 HP 132 KW 220 HP 160 KW 5 BOfiALTMA DISCHARGE B02 C4 B02 D6 B02 D6 B02 D7 B02 D7 - BANDI CONVEYOR BAND BELT 600 mm 24" 750 mm 30" 750 mm 30" 1000 mm 39" 1000 mm 39" - - GEN fil WIDTH UZUNLU U LENGTH 4000 mm 13'-1" 6000 mm 19'-8" 6000 mm 19'-8" 7000 mm 23' 7000 mm 23' - - TAHR K DRIVE 4 HP 3 KW 7.5 HP 5.5 KW 7.5 HP 5.5 KW 10 HP 7.5 KW 10 HP 7.5 KW YAN BAND SIDE B04/6.5/2.1 CONVEYOR BAND BELT mm 26" GEN fil WIDTH UZUNLU U LENGTH mm 6'-9" TAHR K DRIVE HP 1.5 KW OPS YONEL OPTIONAL P02 P06 P08 P10 P12 P16 EK PMAN EQUIPMENT 7 BOfiALTMA DISCHARGE B02 C6 B02 D12 B02 D12 B02 F14 B02 F14 - BANDI CONVEYOR BAND BELT 600 mm 24" 750 mm 30" 750 mm 30" 1000 mm 39" 1000 mm 39" - GEN fil WIDTH UZUNLU U LENGTH 6000 mm 19'-8" mm 39'-4" mm 39'-4" mm 46' mm 46' - - TAHR K DRIVE 3 HP 2.2 KW 7.5 HP 5.5 KW 7.5 HP 5.5 KW 10 HP 7.5 KW 10 HP 7.5 KW MANYET K MAGNETIC OPTION OPTION OPTION OPTION OPTION - AYIRICI SEPERATOR 9 TOZ DUST OPTION OPTION OPTION OPTION OPTION OPTION ND RGEME REDUCTION S STEM SYSTEM 10 KUMANDA CONTROL OPTION OPTION OPTION OPTION OPTION OPTION PANOSU CABIN 11 OTOMAT K OTOMATIC OPTION OPTION OPTION OPTION OPTION OPTION BESLEME FEEDING 12 KIRICI Ç N OTOMATIC OPTION OPTION OPTION OPTION OPTION OPTION OTOMAT K LUB. OF THE YA LAMA CRUSHER 13 IZGARA ALTI FINGER SCREEN OPTION OPTION OPTION OPTION OPTION OPTION PARMAK ELEK UNDER GRIZZLY

9 TEKN K ÖZELL KLER / SPECIFICATIONS DARBEL KIRICILI SEYYAR PR MER KIRMA TES SLER MOBILE PRIMARY CRUSHING PLANTS WITH IMPACT CRUSHER STANDART STANDART P14 P18 P20 EK PMAN EQUIPMENT 1 BESLEY C FEED 40 m 3 52 yd 3 35 m 3 46 yd 3 20 m 3 26 yd 3 BUNKER HOPPER 2 BESLEY C FEEDER G15 G14 G12 GEN fil K WIDTH 1370 mm mm mm 39 UZUNLUK LENGTH 3170 mm mm mm 13-2 TAHR K DRIVE 2x10 HP 2x7KW 2x10 HP 2x7 KW 20 HP 15 KW 3 IZGARALI SCLAPINGS 1370 mm mm ELEK GEN fil GRIZZLY WIDTH IZGARALI LENGTH 2150 mm mm ELEK UZUNLU U TAHR K DRIVE 2x6 HP 2x4.3KW 2x5 HP 2x3.8 KW DARBEL KIRICI IMPACT CRUSHER K38 K37 P K34 P A IZ GEN fil INTAKE WIDTH 1540 mm mm mm 41 A IZ INTAKE HEIGHT 1350 mm mm mm 35 ROTOR ÇAPI ROTOR DIAMETER 1400 mm mm mm 49 TAHR K DRIVE 2x180 HP 2x132 KW 270 HP 200 KW 220 HP 160 KW 5 BOfiALTMA DISCHARGE B02G7 B02F7 B02D6 BANDI CONVEYOR BAND GEN fil BELT WIDTH 1200 mm mm mm 30 UZUNLU U LENGTH 7000 mm mm mm 19-8 TAHR K DRIVE 15 HP 11 KW 10 HP 75 KW 7.5 HP 5.5 KW OPS YONEL OPTIONAL P14 P18 P20 EK PMAN EQUIPMENT 7 BOfiALTMA DISCHARGE - - B02/D/15 BANDI CONVEYOR BAND BELT WIDTH mm 30 GEN fil UZUNLU U LENGTH mm 49 TAHR K DRIVE HP 7.5 KW 8 MANYET K MAGNETIC OPTION OPTION OPTION AYIRICI SEPERATOR 9 TOZ DUST OPTION OPTION OPTION ND RGEME REDUCTION S STEM SYSTEM 10 KIRICI ALTI VIBRATING OPTION OPTION OPTION BESLEY C FEEDER (BELOW CRUSHER) 11 IZGARA ALTI FINGER SCREEN OPTION OPTION OPTION PARMAK ELEK UNDER GRIZZLY

10 TEKN K ÖZELL KLER / SPECIFICATIONS ÇENEL KIRICILI SEYYAR PR MER KIRMA TES SLER MOBILE PRIMARY CRUSHING PLANTS WITH JAW CRUSHER STANDART EK PMAN PERFORMANCE P02 P06 P08 EN BÜYÜK FEED SIZE, 350 mm mm mm 24 BESLEME EBADI UP TO EN BÜYÜK PRODUCT SIZE, 150 mm mm mm 8 ÜRÜN EBADI UP TO EN YÜKSEK KAPAS TE CAPACITY, UP TO 130 TPH 145 STPH 300 TPH 330 STPH 300 TPH 330 STPH ANA ÖLÇÜLER MAIN DIMENSIONS UZUNLUK LENGTH (L) 8935 mm mm mm 36-5 GEN fil K WIDTH (W) 2350 mm mm mm 14 YÜKSEKL K HEIGHT (H) 3860 mm mm mm 16-6 A IRLIK WEIGHT 16 TON LBS 27 TON LBS 30 TON LBS BESLEME LOADING 3860 mm mm mm 16-6 HEIGHT (A) BOfiALTMA DISCHARGE 1500 mm mm mm 4-11 HEIGHT (B) BY-PASS BOfiALTMA DISCHARGE HEIGHT mm mm 43 BY-PASS CHUTE (C) NAK L ÖLÇÜLER TRANSPORT DIMENSIONS NAK L TRANSPORT 1850 mm mm mm 8-11 GEN fil WIDTH NAK L TRANSPORT 7870 mm mm mm 35-6 UZUNLU U LENGHT (E) NAK L TRANSPORT 3030 mm mm mm 13-9 HEIGHT (F) NAK L A IRLI I TRANSPORT WEIGHT 16 TON LBS 27 TON LBS 30 TON LBS BUNKER A IRLI I HOPPER WEIGHT STANDART EK PMAN PERFORMANCE P10 P12 P16 EN BÜYÜK FEED SIZE, 800 mm mm mm 39 BESLEME EBADI UP TO EN BÜYÜK PRODUCT SIZE, 300 mm mm mm 12 ÜRÜN EBADI UP TO EN YÜKSEK KAPAS TE CAPACITY, UP TO 900 TPH 990 STPH 900 TPH 990 STPH 1200 TPH 1320 STPH ANA ÖLÇÜLER MAIN DIMENSIONS UZUNLUK LENGTH (L) mm mm mm 47 GEN fil K WIDTH (W) 5270 mm mm mm 18 YÜKSEKL K HEIGHT (H) 6600 mm mm mm 24-9 A IRLIK WEIGHT 75 TON LBS 60 TON LBS 110 TON LBS BESLEME LOADING 6560 mm mm mm 24-9 HEIGHT (A) BOfiALTMA DISCHARGE 1475 mm mm mm 47 HEIGHT (B) BY-PASS BOfiALTMA DISCHARGE HEIGHT 950 mm mm mm 39 BY-PASS CHUTE (C) NAK L ÖLÇÜLER TRANSPORT DIMENSIONS NAK L TRANSPORT 2880 mm mm mm 10-4 GEN fil WIDTH NAK L TRANSPORT mm mm mm 45 UZUNLU U LENGHT (E) NAK L TRANSPORT 4300 mm mm mm 14-1 HEIGHT (F) NAK L TRANSPORT 55 TON LBS 50 TON LBS 85 TON LBS A IRLI I WEIGHT BUNKER A IRLI I HOPPER WEIGHT 14 TON LBS 10 TON LBS 25 TON LBS

11 TEKN K ÖZELL KLER / SPECIFICATIONS W A H B C L F E DARBEL KIRICILI SEYYAR PR MER KIRMA TES SLER MOBILE PRIMARY CRUSHING PLANTS WITH IMPACT CRUSHER PERFORMANS PERFORMANCE P14 P18 P20 EN BÜYÜK FEED SIZE, 1000 mm mm mm 24 BESLEME BOYUTU UP TO EN BÜYÜK BOYUTU PRODUCT 200 mm mm mm 6 ÜRET LEN MALZEME SIZE, UP TO EN YÜKSEK CAPACITY, 800 TPH 880 STPH 300 TPH 330 STPH 250 TPH 275 STPH KAPAS TE UP TO ANA ÖLÇÜLER MAIN DIMENSIONS UZUNLUK LENGTH (L) mm mm mm 46-7 GEN fil K WIDTH (W) 5500 mm mm mm 13-5 YÜKSEKL K HEIGHT (H) 6600 mm mm mm 19-3 A IRLIK WEIGHT 80 TON LBS 63 TON LBS 30 TON LBS BESLEME YÜKS. LOADING 6600 mm mm mm 19-3 HEIGHT (A) BOfiALTMA DISCHARGE 1450 mm mm mm 57 HEIGHT (B) BY-PASS BOfiALTMA DISC. HEIGHT 970 mm mm mm 38 BY-PASS CHUTE (C) NAK L ÖLÇÜLER TRANSPORT DIMENSIONS NAK L GEN fil TRANSPORT 3150 mm mm mm 7-3 WIDTH NAK L UZUNLU U TRANSPORT mm mm mm 44 LENGHT (E) NAK L TRANSPORT 4300 mm mm mm 13-1 HEIGHT (F) NAK L A IRLI I TRANSPORT 60 TON LBS 49 TON LBS 20 TON LBS WEIGHT BUNKER A IRLI I HOPPER 20 TON LBS 14 TON LBS 10 TON LBS WEIGHT

12 NfiAAT MAK NALARI SANAY LTD. fit. / CONSTRUCTION MACHINES INDUSTRY LTD. CO. Küçük Sanayi 3. Cadde No: Sincan - ANKARA / TURKEY Tel : Fax : web: info@gur-san.com.tr Gürsan bu katalogdaki de erleri teknik gerekçelerle de ifltirebilir / Specifications subject to change without notice. Tasar m & Grafik Ofset Fotomat