1 raised access floor
2 All rights reserved. No part of this catalogue may be reproduced or copied, without prior written permission.
3 Producing spare parts for automotive industry since 1980 in metal industry, our company began manufacturing the understructure of Raised Access Floor Systems in With the experience we gained on the understructure of raised access floor systems, we established our panel production band and started the sales of the complete systems by Regarding product quality and honesty as main principles, our company has certified its product quality with the tests carried out abroad in England, Russia and in Turkey METU and TSE. Formfloor, operating with a completely computer-aided production band, has the ability of carrying out the dimensional and load bearing tests in its own laboratories. Formfloor and Formmetal have certified their activities in accordance with the ISO 9001:2000 Quality Management System Standard. Improving its production capacity and technology continuously, our firm activated the new facilities founded in a m 2 in door and m 2 total area in By strong machinery, expert production and engineering staff and sales and installation staff in Ankara and Istanbul, Formfloor serves quality and confidence to you. Formfloor aims to be the leader of the sector with high-quality products, on time delivery, customer focused work, suitable price policy and renovative manner.
4 TPAO System Room
5 as it comes to raised access floor... Today, developing information technologies, rapid change in business life, has brought out a necessity for flexibility in buildings and falling in step to changes. Application of advanced communication technologies, has brought about an increase in power, voice and data cables. Usage of advanced technology has become more meaningful with the low cost, accessibility and changeable construction. At installed places, Formfloor Raised Access Floor Systems not only hide the cables, but also make access to the understructure easier and help the under warming and cooling systems work effective. It forms the place on the ground which will provide the circulation of all the services in building in the required directions. Formfloor Raised Access Floor Systems serve together a wide range of alternatives having different load bearings and addressing the customer pleasure.
6 Grid Telecom
7 Areas of Use: Offices Bank sections and centers UPS rooms System Rooms (Banks, Companies, Factories etc.) Control Rooms (Dams, Powerhouses etc.) Signalization Rooms (Subway Systems) Laboratories Computer Rooms (Educational Institutions, Internet Cafes etc.) The places which need to be modified regularly (Fairs, Showrooms, Shopwindows etc.) Advantages: Flexibility in design Modular structure Variety of options on surface coverings Easiness in design and changing plans Providing required service room for installation systems Easy reachability of the system Understructure systems of different heights Easy fitting High load resistance Possibility of electrostatic discharge Decreasing the changing costs. Time saving
8 Panels The core material of panels is high density and load resistant special product chipboard. The thickness is applied 30 or 38 mm according to the purpose of use. The standard size of the panels is 600x600 mm. If required, it can be produced with 400x600 mm special size and with the understructure stringer or without it. The angle on the edge of panels not only provides easy fitting but also provides easier access to the system under the floor. Top Surface Coverings: One of the most important features of the raised floors is providing rich covering alternatives. By covering the surface of chipboard with a variety of materials such as laminate, pvc, aluminum sheet or foil, sheet steel and carpet, users needs are met totally. Bottom Surface Coverings: The material used at the bottom of the panel changes according to the class of required load. There are alternatives as 0,5 mm thick sheet steel, 0,2 mm thick aluminum sheet or 0,05 mm thick aluminum foil, according to their high resistance, protection against moisture, conductivity or antistatic features. Panel Tests: Formfloor marked panels have been tested and approved by the expert foundations in our country and abroad. Load bearing, fire-resistance, corrosion-resistance, electrical conductivity and antistatic features have been certified by institutions like England authorized laboratories, METU and TSE. Our company keeps on research and developing activities in its own laboratories.
9 CLASSES OF LOAD AND DEFLECTION ACCORDING TO EN STANDARD: Classes of Elements 1 2 Ultimate Load (kn) 4 6 All experiments are carried out in accordance with EN Standard. The working load is evaluated by dividing the ultimate load to the k=3 safety factor. Residual deflection, permitted by the Standard, is 0,5 mm at most. 3 8 Classes of Deflection Max. Deflection (mm) All panels dimensional deviation class is A B C 2,5 3,0 4,0 Load bearing tests are carried out on 32 cm height systems without stringers.
10 Laminate Covered Panels (HPL) Core Material : According to the desired load capacity, 30 or 38 mm thick and min 650 kg/m 3 density chipboard is used. Top Covering : 1 mm thick, overlay covered HPL laminate resistant to abrasion. Bottom Covering : Depending on the needs, 0,5 mm thick sheet steel, 0,2 mm thick aluminum sheet or 0,05 mm thick aluminum foil are used. Edge Covering : 0,4 mm thick hard PVC. It can be applied in colors appropriate to the top covering. PANEL TYPE STATIC LOAD DYNAMIC LOAD Chipboard Thickness (mm) Bottom Covering Working Load (kn) Range of Load Resisstance Load-Deflection Class Residual Deflection (max.) Hard Body Impact Test Soft Body Impact Test 38 Sheet Steel 3,2 9,7-16,4 4A 0,00 mm 38 Aluminum Sheet 3,0 8,8-15,9 3B 0,00 mm 38 Aluminum Foil 2,6 7,9-15,0 2B 0,00 mm 30 Sheet Steel 2,6 7,8-11,5 2B 0,08 mm 30 Aluminum Sheet 2,0 6,1-9,8 2C 0,14 mm 30 Aluminum Foil 1,6 4,9-8,5 1B 0,14 mm
11 PVC Covered Panels Core Material : According to the desired load capacity, 30 or 38 mm thick and min 650 kg/m 3 density chipboard is used. Top Covering : In various thicknesses and as appropriate to the aim, PVC can be used in features like homogeneous, heterogeneous, antistatic, conductive, linoleum, etc. Bottom Covering : Depending on the needs, 0,5 mm thick sheet steel, 0,2 mm thick aluminum sheet or 0,05 mm thick aluminum foil are used. Edge Covering : 0,4 mm thick hard PVC. It can be applied in colors appropriate to the top covering. PANEL TYPE STATIC LOAD DYNAMIC LOAD Chipboard Thickness (mm) Bottom Covering Working Load (kn) Range of Load Resisstance Load-Deflection Class Residual Deflection (max.) Hard Body Impact Test Soft Body Impact Test Sheet Steel Aluminum Sheet Aluminum Foil 3,2 3,0 3,1 9,7-13,0 9,1-13,8 9,2-14,0 4B 4C 4C 0,00 mm 0,00 mm 0,00 mm 30 Sheet Steel 2,1 6,2-12,2 2B 0,08 mm 30 Aluminum Sheet 2,2 6,5-11,1 2C 0,14 mm 30 Aluminum Foil 1,7 5,2-7,9 1C 0,14 mm
12 Galvanized Sheet Steel Covered Panels Core Material : According to the desired load capacity, 30 or 38 mm thick and min 650 kg/m 3 density chipboard is used. Top Covering : 0,5 mm thick sheet steel. It is used in places where high resistance required, and is suitable for covering with carpet. Bottom Covering : 0,5 mm thick sheet steel. Edge Covering : 0,4 mm thick hard PVC. PANEL TYPE STATIC LOAD DYNAMIC LOAD Chipboard Thickness (mm) Bottom Covering Working Load (kn) Range of Load Resisstance Load-Deflection Class Residual Deflection (max.) Hard Body Impact Test Soft Body Impact Test 38 Sheet Steel 3,2 9,6-18,0 4A 0,00 mm 30 Sheet Steel 2,4 7,2-18,3 2A 0,04 mm
13 Aluminum Sheet/ Foil Covered Panels Aluminum Sheet Core Material : According to the desired load capacity, 30 or 38 mm thick and min 650 kg/m 3 density chipboard is used. Top Covering : 0,2 mm thick aluminum sheet. It is an ideal solution for bare or carpet covered places. Bottom Covering : Depending on the needs, 0,5 mm thick sheet steel, 0,2 mm thick aluminum sheet or 0,05 mm thick aluminum foil are used. Edge Covering : 0,4 mm thick hard PVC. PANEL TYPE STATIC LOAD DYNAMIC LOAD Chipboard Thickness (mm) Bottom Covering Working Load (kn) Range of Load Resisstance Load-Deflection Class Residual Deflection (max.) Hard Body Impact Test Soft Body Impact Test Aluminum Sheet Aluminum Sheet 3,4 2,2 10,3-14,8 6,5-11,9 5C 2C 0,00 mm 0,14 mm Aluminum Foil Core Material : According to the desired load capacity, 30 or 38 mm thick and min 650 kg/m 3 density chipboard is used. Top Covering : 0,05 mm thick aluminum foil/0,2 mm thick aluminum sheet is generally used in places to be covered with carpet. Bottom Covering : Depending on the needs, 0,5 mm thick sheet steel, 0,2 mm thick aluminum sheet or 0,05 mm thick aluminum foil are used. Edge Covering : 0,4 mm thick hard PVC. PANEL TYPE STATIC LOAD DYNAMIC LOAD Chipboard Thickness (mm) Bottom Covering Working Load (kn) Range of Load Resisstance Load-Deflection Class Residual Deflection (max.) Hard Body Impact Test Soft Body Impact Test 38 Aluminum Foil 2,4 7,2-13,2 2C 0,00 mm 30 Aluminum Foil 1,9 5,6-8,9 1C 0,14 mm
14 Understructure Stringer Gasket Edge Banding Bottom Covering Panel Top Covering Chipboard Stringer Brass Plate Screw Fastener Head Gasket Head Pipe Nut M14 Pedestal Base Nr Part Name Material Piece/m 2 Pedestal Base 2 mm Galvanized Steel 3,4 Nut M14 Pipe Pedestal Head Head Gasket Stringer Stringer Gasket Screw Fastener Special Product Galvanized Steel Ф 25 x 1,5 mm 3 mm Galvanized Steel Plastic 1 mm Galvanized Steel Plastic Galvanized Steel M6 3,4 3,4 3,4 3,4 5,5 5,5 11 No collapse for the pedestals under four times the working load according to the Standard EN
15 FM Code Nr Maximum (mm) Minimum (mm) Pedestal Height (mm) M14 Pedestal Heights
16 M14 Technical Features 3. Pipe: It is a galvanized steel pipe with a thickness of 1,5 mm and diameter of 25 mm pressed to the pedestal head Pedestal Base: It is made of 2 mm galvanized steel plate with the 100x100 mm square riveted to a M14 threaded rod. 2. Nut M14: At heights of 80 mm and above, it is used for adjusting the pedestal height and fixing it at required height by its special locker. 4. Pedestal Head: It is made of 90 mm diameter and 3 mm galvanized steel plate. It provides fixing the stringers easily and is produced in a suitable shape to lock the pedestal head and stringers. If required, a second fixing can be done using the screw fastener.
17 8. Screw Fastener: It is an M6 galvanized screw used for fixing the stringer and the pedestal head. 9. Locking Nut: It is used for 40 mm height pedestals and made of 3 mm thick galvanized steel plate. It provides fixing the pedestal height Head Gasket: 3 mm thick square plastic gasket is located on pedestal head and prevents sliding and noise which can occur during the contact of panel and metal pedestal. If conductivity is required in the system, a conductor head is additionally located on the head gasket Plug Nut: It is a M14 threaded special nut used for adjusting height for 40 mm pedestals. 6. Stringer: It is made from 1 mm thick galvanized steel plate. U shaped stringer s dimensions are 25x26x25 mm. Production of the stringer system for use in the panels of 600x600 mm and 400x600 mm is possible Stringer Gasket: Made of 1 mm thick plastic and located on the stringers the stringer gasket prevents the sliding and noise that can occur during the contact of stringers and panel.
18 Laboratory Dimensional Measurement Load Bearing Test
19 TEİAŞ Hisar Transformer Station
20 Accessories Earthquake Prop Rubber Suction Cup Ramp Sentim Vent Cable Box TPAO
22 References Medicana Hospital City s Nişantaşı Onko Ecza Güney Plaza Adayön Mimarlık Doğuş Otomotiv / NTV Ankara Head Office İstanbul / İstinye Park / İstanbul Akbey İnşaat / İstanbul Oyakbank Branch TEB Branch DenizBank Branch HSBC Branch Akel Zemin Sika Yapı Kimya Factory / İstanbul İş Bankası Şişli Branch Office / İstanbul Çırağan Kempinsky Hotel/ İstanbul Fenerbahçe Stadium Securit Room/ İstanbul Umut İnşaat Denizbank Branch Digiturk Turkcell Teknik İnşaat HSBC Branch Fortisbank Branch Yapı Konsrtüksiyon Finansbank Branch TEB Branch Orantı Mimarlık Finansbank Branch TEB Branch Bora İnşaat TEB Branch HSBC Branch Turcom Galatasaray University Haliç University Head Office and Regional Ofiices Altis GAP INTERNATIONAL Istanbul Head Office Sea Trade Office YKK Head Office PİM 3 Plaza Doğuş Bilgisayar Efes Pilsen Nurol Holding Meit Group TAYSAD Org.San.Böl. Denso Fb. / İstanbul - İzmir Swiss Hotel İMKB Carrefour-Sa Stores Cıtıbank Branch Tefken Tower Citi Group Gima Stores Alp Yapı HSBC Branch Teb Branch Movipar Güney Diş Deposu Ofiices- Polaris Plaza HSBC Branch Deka Aş. TAV Information Rooms- İstanbul Mardin Çimento Factory Robert High School / İstanbul Ata Yatırım Dubai Office Kartur İnşaat Roche Head Office Medline Head Office Özgün Ofis Grid Telekom Head Office Grid Telekom Bahreyn Regional Office Özgün İnşaat Hyosung Factory Coca Cola Erbil Factory Pames Head Office Yes Yapı TEB Branch Finansbank Branch Yapı Kredi Insurance - Head Office Grup Eksen Erzurum Atatürk University / İstanbul Bank Pozitif Kavacık Branch. / İstanbul Kale Kalıp Factory- Gebze İKS IT Room Ankara Uşak Kışladağ Gold Mine Bank Asya Işık Insurance / İstanbul Hotiç Store / İstanbul Sakarya Ülker Akgıda Factory Proline / İstanbul İst Aydın University İGDAŞ Alibeyköy Branch. / İstanbul İİst. B.Şehir Governer Merter Branch İst. Büyükşehir Governer Halkalı Devlet Hospital / İstanbul - Bitlis Eren University / İstanbul Maya Center İstanbul /Sun Plaza İstanbul Taş Yapı Meteorloji Region Office Medipol Alarga Mimarlık Opel Head Office Gima Store Uygar Mimarlık Aktaş Kimya Head Office Eyüp Sabri Tuncer Office Arde Klima Head Office Megaron Mimarlık HSBC Branch Berk İnşaat HSBC Branch Taşdemir Mühendislik Şekerbank Branch Fortisbank Mes Medikal Han Zemin Türktelekom IT Room Tekirdağ / İstanbul Taysad Org.San.Böl. Autolive Office / İstanbul İzmit Kadın Doğum Hospital/ İstanbul Unılever Algida Factory / İstanbul Simge Yapı Türk Telekom ADSL IT Room Trabzon Türk Telekom Giresun Yüksel İnşaat Amerikan Military Base Comunication Center Özbekistan / Ankara Cevahir İnşaat Cevahir Alışveriş Merkezi Electrical Rooms Cevahir Alışveriş Merkezi Power Rooms Park İnşaat City's Nişnataşı AVM IT Room Yeda İnşaat AKOM Valilik Head Office B&U Mimarlık AKOM Head Office TAV Airport Passport Office Biat Möble Tav Airport International Arrivals- Departures Sentim Head Office Pekerler İnşaat Cumhuriyet Museum ONKO Ecza Head Office Sistem Yapı Şişecam Bulgaristan Glass Factory İSDEMİR Power and Electrical Rooms Topkara İnşaat Türktelekom Levent Regional Office/ İstanbul Türktelekom Gayrettepe Regional Office / İstanbul Türktelekom Bahçelievler Regional Office / İstanbul Türktelekom Halkalı Regional Office / İstanbul İMT Türktelekom Zeytinburnu Regional Office / İstanbul Türktelekom Levent Regional Office / İstanbul MGT Alamaata Technopark Office Bektaşlar İnşaat Türktelekom Bağcılar Regional Office / İstanbul Ortadoğu Şirketler Grubu PİM3 Plaza Aksim İnşaat Kıbrıs Lefke Amerikan University Eksen Elektrik Mineteko Kırklareli Tracim Çimento Factory/ İstanbul Pendik Goverment / İstanbul NPI Hospital
23 Üner Plaza Armada Crown Plaza NPI İstanbul SHF Bilgisayar MRC İnşaat Tekfen Tower DeutcheBank Istanbul Office HCN Customer Services - Üner Plaza Audio Elektronik Head Office Yapı Merkezi İnşaat Ulaş Tüneli Tunnel Control Rooms / Alanya Çamburnu Tunnel Control Rooms / İstanbul Asya Mobilya Haliç University Mecidiyeköy Campus Üçgen İnşaat Sea Coordination Relations Offices - Sarköy, Mudanya, Bozcaada /Sarköy, Mudanya, Bozcaada Ford Otosan Tübitak MAM Arge Office Mentaş Tuzla Sedef Kalkavan Shipyard Office Süperonline Head Office Citibank Branch Sea Traders Center- Head Office Paşabahçe Kırklareli Glass Factory Medicana Hospital Alcatell Lucent Factory / İstanbul Tarhan Mimarlık Telekom Head Office Atıl Elektronik Head Office Günay İnşaat Urfa Airport 3. Military General Office- Istanbul Mesa Hospital Ankara T.P.A.O General Manager Ankara Katü Kampüsü Stem Cell Labrotories Trabzon Siemens Hisar Power Center / Ankara T.C. Central Bank Ankara City Governer Bank Head Office Ankara Gate Elektronik Ankara Kardemir Control Rooms Karabük Aselsan Ankara Gölcük Naval Force Head Office Gölcük Karsel Building Kazakistan Aysel İnşaat Novai Airport Özbekistan AEC İnşaat Tübitak Arge Ankara Altay Mekanik Havelsan İzmit İncirlik Air Base Commander Adana Kcell Kazakistan Cepa Shopping Center Ankara 112 Emergency Service Control Room Antalya Beysupark Shopping Center Ankara Henkel Factory Ankara K.K.T.C. Ministry Of Communication - K.K.T.C. Traffic Control And Communication Center Besa - Rtük It Rooms Ankara Armada Center Office Flats Ankara Eczacıbaşı Invest Office Reis Automotive Office Karakaya Telecomunication Office Tarma Architecture Office Protel Gsm Office İsdemir (İskenderun Steel Factory) İskenderun / Hatay Sistem Yapı / İsdemir Slab-1 Sistem Yapı / İsdemir Çelikhane Modernizasyon Gemont İsdemir Renovation And Modernisation Project Demirtaş Mimarlik Security Room Kurtoğlu İnşaat Isdemir Steel Factory Türk Telekom Elazığ Türk Telekom Branch Office Elazığ Erzincan Telekom Branch Office Ankara Türk Telekom Branch Office Afyon Türk Telekom Branch Office Afyon Ecemiş Yapi - Adana Türk Telekom Branch Office Adana Metzan Yapi / Ceyhan Türk Telekom Operation Building Adana NİŞ Zemin / İzmir Türk Telekom Branch Office İzmir Türk Telekom Branch Office Tarsus / İçel Türk Telekom Branch Office İskenderun Vodafone Operation Building / Erzurum Pursaklar Operation Building /Ankara Forum Shopping Center Ankara Forum Shopping Center Mersin Forum Shopping Center Trabzon Forum Shopping Center BESA Sanko Holding Gaziantep Police Head Office Telecomunication Center/Ankara Global Teknik Telecomunication Control Communication Laboratory Ankara Ünye Cement Factory Niğde Telekom Branch Office Başkent Tv / Ankara Koski /Konya Sudan Petrol Head Office Sudan Zen Yapı American Military Base Iraq Soda Factory Mersin Adana Hippodrome Adana Ministry Of Justice Prison - Kırıkkale - Antalya - Mersin - Sanko Cement Factory Gaziantep Transformer Building- Ankara Mersin University İsdemir Denge Zemin Bursa Hippodrome TRT Ankara Ministry Of Foreign Affairs/Ankara Ministry Of Communication Conference Saloon / Ankara Hıfsısıhha Enstitüsü / Ankara 29 Mayıs Hospital / Ankara Behçet Uz Çocuk Hospital / İzmir Pamukkale University Hearth Disease Center / Denizli AKP Party General Head Office Türkiye Statics Institute A3 İnşaat Hsbc Branch Altay Mekanik National Estate Ankara General Directorate Of State Airports Authority City Governer Some City s Branch Office Havelsan Branch Office İzmit Esenboğa Airport Radar Center /Ankara Naval Forces- Ankara - Naval Forces- Gölcük Aytemiz Petrol Branch Office/ İstanbul Mahmudiye Mineral Water It Room / İstanbul Mit National Intelligence Agency
24 Ankara Branch Office Organize Sanayi Bölgesi Dağıstan Caddesi No: 6 Sincan Ankara Türkiye Tel : pbx Fax : İstanbul Branch Office Dr. Mithat Süer Sokak No: 14/24 Erenköy İstanbul Türkiye Tel : pbx Fax : Factory Organize Sanayi Bölgesi Dağıstan Caddesi No: 6 Sincan Ankara Türkiye Tel : pbx Fax : Products are produced by FORMMETAL MAKİNA SANAYİ LTD. ŞTİ.