RAISING MACHINE fiardon MAK NASI

Transkript

1 RAISING MACHINE fiardon MAK NASI

2 Company Profile fiirket Profili Trade is an Italian company which represents a group of companies not only operating in textile machinery sectorbut also others as well. It has always acted as a partner in search for integrated solutions for setting up textile systems in spinning, weaving and finishing. Started with business focusing to providing support for Turkish market during its development phase, overseeing the search in Europe and particularly, the Italian market for the technological opportunities requested by its customers who felt the need to boost the quality of their production in order to improve their competitive edge. This created a solid support structure for the installation of the systems sold, as well as the provision of staff training, spare parts and after-sales service, all of which could guarantee customers the value of their investment. Its scale as an operator in the Turkish market led the company to embark on the creation of an independent local production unit. This was achieved in collaboration with an Italian manufacturer that initially formulated the production methods and models repeated Italian process, as well as overseeing personnel training. Working in close contact with a rapidly expanding market, which by then, had been obliged to improve its level of quality, offered HAS Trade the opportunity to plan, carry out and test its own solutions, based on past experience, which are now offered to the worldwide market. In order to guarantee the agreed level of quality, and in order to compete with the quality of the equipment distributed until then, a separate production unit was established for mechanical components. The latter is fitted with first-rate equipments, both for processing sheet metal using laser-cut systems and CNC machines with a complete range of turning and milling machinery and machining both large-sized and small parts using work centres. In order to optimise both the variety and capacity of its production, the mechanical construction company works in different sectors, benefiting from the opportunity to broaden its experience and improve the general quality of its production dedicated to textile machinery. The existence of this complex reality led to collaborate with European manufacturers who spotted the potential and established collaborations resulting in the production of parts for their systems. In particular, the group developed its own lines for spreading plants produced and installed in different countries worldwide. This experience led to the flat rameuse for traditional textile finishing that is now marketed internationally by HAS Trade. These new production facilities backed by the original support structure for installation and after-sales service now represent an expert and reliable partner for operators worldwide, since they can guarantee the high quality of products distributed and an expert and reliable after-sales organisation to protect the value of the investments made. Together, the companies forming the Group occupy three separate production units, covering square metres, having square meters closed area. Trade sadece tekstil makineleri sektöründe de il di er sektörlerde de faaliyet gösteren bir talyan grup firmas d r. plik, örme ve terbiye ifllemleri için tekstil sistemleri kurmak amac yla entegre çözümlerin araflt r lmas nda her zaman bir ortak olarak hareket etmifltir. Geliflme süreci s ras nda, Türk piyasas için destek sa lamaya odaklanm fl ve rekabet güçlerini art rmak için üretimlerinin kalitesini yükseltme ihtiyac hisseden müflterileri taraf ndan istenilen teknolojik imkanlar için Avrupa'daki, özellikle talyan piyasas ndaki aray fl gözlemleyerek, ifl yapmaya bafllam flt r. Bu, sat lan sistemlerin kurulumu, personel e itimi ve parça ile sat fl sonras hizmet tedariki için sa lam bir destek yap s yaratm flt r ki bunlar n hepsi de müflterilere yat r mlar n n de erini garantilemektedir. Türk piyasas nda üstlendi i hacim ba ms z bir yerel üretim birimi oluflumu üzerine yönelmesine neden olmufltur. Bunu hem talyan prosesini tekrar eden hem de personel e itimini kapsayan üretim yöntemleri ve modellerini formüle etti i bir talyan üreticisi ile birlikte baflarm flt r. Kalite seviyesini yükseltmek zorunda olan ve h zla geniflleyen bir piyasa ile yak n bir flekilde çal flmak HAS Trade firmas na geçmifl deneyimlerine dayanarak flu anda dünya çap nda sunulan kendi çözümlerini planlamak, yürütmek ve test etmek için bir imkan sunmufltur. Üzerinde anlaflma sa lanan kalite seviyesini garantilemek ve o zamana kadar da t lan ekipmanlar n kalitesi ile rekabet edebilmek için ayr bir üretim birimi mekanik bileflenler için kurulmufltur. Bunlardan ikincisi komple torna ve frezleme makineleri ile ifllemek için lazer kesme sistemleri ve CNC imalat makinalar kullan larak çelik plakalar iflleme ve çal flma merkezleri kullan larak hem büyük çapl hem de küçük parçalar ifllemek için birinci kalite ekipmanlarla donat lm flt r. Üretim kapasitesini ve çeflitlili ini optimize etmek için bu mekanik konstrüksiyon firmas farkl sektörlerde çal flarak deneyimlerini geniflletme ve tekstil makinelerine adanan üretiminin genel kalitesini yükseltme f rsat n yakalamaktad r. Bu kompleks realitenin varl potansiyeli fark eden ve sistemleri için parçalar n üretimine neden olan iflbirlikleri kuran Avrupal üreticiler ile ortak çal flmalara imkan sa lam flt r. Özellikle, grup dünya çap nda farkl ülkelerde üretilen ve kurulan tesislere sunmak için kendi makina imalat hatt n gelifltirmifltir. Bu da flu anda HAS Trade taraf ndan uluslararas olarak pazarlanan, geleneksel tekstil terbiyesi için ram makinas ortaya ç karm flt r. Kurulum ve sat fl sonras hizmeti için orijinal destek yap s taraf ndan desteklenen bu yeni üretim olanaklar dünya çap nda uzman ve güvenilir bir partneri temsil etmektedir çünkü hem da t lan ürünlerin yüksek kalitesini hem de yap lan yat r mlar n de erini korumak için güvenilir sat fl sonras organizasyonunu garantilemektedirler. Bununla birlikte Grubu oluflturan flirketler m 2 'si kapal olmak üzere metre karelik üç ayr üretim birimini kullanmaktad r.

3 Raising Machine fiardon Makinas Raising Machine which is produced by Has has been developed a result of the experiments and experiences gained during the production of textile finishing machines. Furthermore, it ensures absolute customer satisfaction. Control panel has been designed in a special manner in order to ensure ease of use for operators; it comprises two different parts. The first part is a huge liquid crystal display unit by which the programs are made and motions are monitored as graphics, whereas the second part, the serigraphic part, consists of the buttons that control all of the functions. Each drum comprises rollers whose lengths vary according to the working width, and has a speed control that can be changed independently. Additionally, thanks to the drums whose directions of rotation can be changed, the same side is raised for twice and the front and back sides are raised for once before the fabric comes out of the machine. The speed of the pile and counter pile rollers is adjustable. No damage occur on the fabric thanks to the pneumatic stretching applied to the belts. When the fabric speed and drum cycles change during the operation and stop time of the machine, raising effect is automatically kept constant. It is possible to zero the raising effect just by one button at the time of fabric transfer and to restore it by pushing the same button once more. Moreover, it is possible to control all drag rollers which are placed on the machine, thus make them move in the desired direction. Additionally, it is possible to run the drum and drag rollers just by one button although the rollers are inert. Thanks to this specification, it is very easy to supply the machine with the first fabric or to transfer any damage. The synchronization of the drag rollers between two drums and accordingly the fabric speed is ensured by a dancing roller. The piles accumulated on the cylinders are easily removed by the wire brushes located on both drums. The synchronization of the drum and the wire brushes is controlled by "brush synchronization unit" and "plc". In the event that the synchronization is disrupted, the machine automatically comes to a stop. Each drum has an individual suction places. These ways are interconnected by a single output and attached to the suction unit with four scales which is assembled to the back of the machine. The stretch of the treated fabric is adjusted by a dancing roller by the medium of a swing assembly. Finally, the fabric comes out of the machine either in a folded manner into a conveyor or in a rolled up manner into the frame roll up unit. When it is folded, the length is adjustable. All fabric drawing rollers which are located in the input and output areas of the swing assembly can operate independently in desired direction although the machine is inert. Has üretimi olan fiardon Makinas, finisaj makinalar üretim denemeleri ve tecrübeleriyle elde edilmifl olup maksimum müflteri memnuniyeti sa layan bir makinad r. Kumanda paneli operatörün kullan m kolayl bak m ndan özel olarak dizayn edilmekte ve iki k s mdan meydana gelmektedir. lk k s m programlar n yap ld ve hareketlerin grafik olarak izlendi i büyük bir likit kristal ekran, ikinci k s m tüm fonksiyonlara kumanda eden dü melerin bulundu u serigrafik bölümdür. Her bir tambur, uzunlu u çal flma enine ba l olarak de iflen adet silindirden oluflmufl olup, birbirlerinden ba ms z olarak de ifltirilebilen h z kontrolüne sahiptir. Ayr ca dönüfl yönleri de ifltirilebilen tamburlar sayesinde kumafl makinadan ç kmadan ayn yüzü iki defa, ön ve arkas birer defa flardonlan r. Koparma ve tarama silindirlerinin h zlar ayarlanabilir olup, kay fllara uygulanan pnömatik gergi sayesinde de kumaflta k r lma ortadan kald r l r. Makinan n çal flma ve durma zamanlar nda kumafl h z ve tambur devirleri de iflti inde flardon efekti otomatik olarak sabit tutulur. Kumafl geçifl an nda flardon efektini tek bir dü me ile s f rlamak, ayn dü meye tekrar basarak eski haline getirmek mümkündür. Makina üzerinde bulunan tüm çekim silindirlerine istenilen dönüfl yönüne göre kumanda etmek mümkündür. Ayr ca tek bir dü me ile silindirler durur vaziyette, tambur ve çekim silindirleri çal flt r labilir. Bu özellik sayesinde makinaya ilk kumafl vermek veya herhangi bir y rt k yer geçirmek çok kolay olur. ki tambur aras ndaki çekim silindirlerinin buna ba l olarak da kumafl h z n n senkronizasyonu bir balerin silindiri taraf ndan sa lanmaktad r. Her iki tamburda bulunan temizleme telleri sayesinde kozalak üzerinde biriken tüyler kolayca al n r. Tambur ve temizleme telleri aras ndaki senkronizasyon, brush synchronisation unit ile plc taraf ndan kontrol edilir. Senkronun bozulmas halinde makine otomatik olarak stop eder. Her bir tambur için emifl hazneleri ayr olup, tek bir ç k flla birlefltirilip makinan n arka taraf na monte edilen dört kefeli emifl ünitesine ba lan r. fllem gören kumafl sallama tertibat vas tas yla gerginli i bir balerin taraf ndan ayarlan p, iste e ba l olarak araba içine boyu ayarlanabilir katlama veya dog silindirine sarma fleklinde makinadan ç kar. Sallama giriflinde ve ç k fl nda bulunan tüm kumafl çekim silindirleri makine dururken de birbirinden ba ms z olarak istenilen yöne do ru çal flma özelli ine sahiptir.

4 Simplex / Doublex Raising Machine Tek / Çift Katl fiardon Makinas Anti-Static Bar Eliminates static current and ensures safe handling of fabric Anti-Statik Çubuk Özellikle polyester kumafllarda oluflan statik elektri i gidermek için kullan lmaktad r Spiral Expanders Chrome coated expanders set to expand and uncurling the fabric Spiral Aç c lar Krom kapl aç c lar kumafl n k vr lmadan aç lmas n sa lar Machine Model RCM - Knit/Woven - Örgü/Dokuma RCM - Knit/Woven - Örgü/Dokuma RCM - Knit/Woven - Örgü/Dokuma RCM-5C - Knit/Örgü RCM - Blanket/Battaniye RCM - Flannel/Flanel Simplex Duplex Working Width 20 20/ mm 24 24/ mm 28 28/ mm mm mm mm Dancing Roller Precision tension control in between drums Balerin Silindiri iki tambur aras hassas tansiyon kontrolü Cleaning Brush Specially designed to prevent damages on raising fillets, fabric & cleaning brushes Temizleme F rças Senkronizasyon bozuldu unda flardon tellerine, kumafla ve temizleme f rçalar na zarar gelmesini önleyen özel dizayn Kumafl Merkezleme Kumafl giriflindeki fotosel kontrollü merkezleyici, kumafl n tambur üstünde ayn bölgede flardonlanmas n sa lar Fabric Centering Device A photocell controlled device is set at the inlet of the machine and provides to raise the fabric at the same location

5 Combing Machine Tarama Makinas Combing Machine PLC automation control 4-point tension control on drum Inverter controlled drag cylinders Special designed drag cylinder to avoid fabric marks and weft distorsions Tarama Makinas PLC otomasyon kontrolü Tambur üzerinde 4 de iflik yerden tansiyon kontrolü nverter kontrollü çekim silindirleri Kumafl k rma ve katlamas n önlemek amac yla özel dizayn çekim silindiri Combing machine Tarama Makinas Blanket / Flannel Machine Special design drum and raising cylinders Special design drag cylinders Maintenance free double bearing system Battaniye / Flanel Makinas Özel dizayn tambur ve kozalaklar Özel dizayn çekim silindirleri Bak m gerektirmeyen çift rulman sistemi Wide Width Raising Machine Genifl En fiardon Makinas Tandem line Tandem hatt Slat Expander Atlatmal Aç c

6 Technical Drawings Teknik Çizimler Combing machine Tarama makinas Woven Line Dokuma Hatt Blanket Line Battaniye Hatt Wool Line Yünlü Hatt Polar Fleece Line Örgü Polar Hatt

7 Technical Specification (for Duplex) Teknik Özellikler (Duplex için) Basic Machine / Ana Makina No. of drums/ Tambur say s pc No. of rollers / Kozalak say s pc/drum Roller width / Kozalak geniflli i mm (inch) 2000 (79) 2200 (87) 2400 (95) Max. fabric width / Kumafl geniflli i mm (inch) 1900 (75) 2100 (83) 2300 (91) Noise level / Gürültü seviyesi db/a Speed / H z Fabric speed / Kumafl h z m/min Drum speed / Tambur H z r.p.m Power / Elektrik Gücü Installed power / Tesis edilmifl güç kw Power consumption / Güç tüketimi kw 55-60%ED/Cont %ED/Cont %ED/Cont. Air Pressure / Hava Bas nc Air pressure / Hava bas nc bar Air consumption / Hava debisi (w/o cent. dev.) NI/min Air consumption / Hava debisi (with cent. dev.) NI/min Suction Unit / Aspirasyon Installed power / Elektrik gücü kw Distance from machine / Makinaya uzakl mm Electricity / Elektrik Voltage / Voltaj V Frequency / Frekans Hz 50/60 50/60 50/60 Phase / Faz Machine Dimensions / Makina Boyutlar RAISE CARE 2000 mm 2200 mm 2400 mm Basic machine / Ana makina Dimension / Boyutlar L x W x H mm 4540 x 1700 x x 1700 x x 1700 x 2655 Machine weight / Makina a rl kg Suction Unit / Aspirasyon Dimension / Boyutlar L x W x H mm 4000 x 900 x x 900 x x 900 x 3800 Suction unit weight / Aspirasyon a rl kg

8 HAS-TRADE SRL Seconda Strada San Felice Segrate - Milano Italy Tel: +39 (02) Fax: +39 (02) sales@hastrade.com HAS DIfi T CARET LTD. fit. Haci Seremet Mevkii Velimese Yolu Uzeri Corlu TR Tekirdag / Turkey Tel. +90 (282) Fax +90 (282) sales@hastrade.com HAS SINGAPORE Rep.Off. 62, Bayshore Park Pearl Tower, #11-04 Singapore Tel Fax sales@hastrade.com TEKN K (0212)