Camifl Madencilik A.fi. Cam-Ser Madencilik A.fi. Camifl Egypt Mining Co. Madencilik San. ve Tic. A.fi.

Transkript

1 Camifl Madencilik A.fi. fl Kuleleri, Kule 3 4.Levent 3433 stanbul / TÜRK YE Tel Faks camismaden@sisecam.com.tr Cam-Ser Madencilik A.fi. Bahçelievler Mah. fiahin Sk. No16/A Bal kesir / TÜRK YE Tel Faks cam-ser@sisecam.com.tr Camifl Egypt Mining Co. Corner Roads 254/26 Digla-Maadi Ca ro / EGYPT Phone Fax Camifl Madencilik A.fi. Cam-Ser Madencilik A.fi. Camifl Egypt Mining Co. Madencilik San. ve Tic. A.fi.

2 Faaliyetlerimiz Hakk m zda fiiflecam Grubunun madencilik faaliyetleri, ülkemizde Cam Sanayinin kuruluflu ile birlikte, 1932 y l nda bafllam flt r. lk silis kumu üretimi o zaman Podima ad yla bilinen stanbul'a ba l Yal köy'de yap lm flt r. Uzun y llar fiiflecam bünyesinde stratejik bir faaliyet olarak sürdürülen madencilik faaliyetleri 1988 y l nda Camifl Madencilik A.fi. çat s alt nda toplanm flt r. Ülkemizde Cam Sanayinin büyümesi ve geliflmesine paralel olarak fiiflecam Toplulu u'nun Endüstriyel Hammadde ihtiyac da artm flt r. Camifl Madencilik A.fi. artan hammadde talebinin karfl lanmas amac yla yurtiçinde gerçeklefltirdi i madencilik yat r mlar yan nda üretim faaliyetlerini 1999 y l nda M s r'da kurmufl oldu u Camifl Egypt Mining Co.ile yurtd fl na tafl m flt r. Grup flirketlerin hammadde ihtiyaçlar n n karfl lanmas yan nda grup d fl sat fllar ile sektöründe büyümeyi hedefleyen fiiflecam 27 y l nda maden ürün grubu bünyesine katt Cam-Ser Madencilik A.fi. ile seramik hammaddeleri üretiminde de söz sahibi olmufltur. fiiflecam maden ürün grubu flirketleri yurtiçi ve yurtd fl nda 6'ye yak n maden sahas ve 19 maden iflleme ve zenginlefltirme tesisinde 6'den fazla personeli ile üretim faaliyetlerini sürdürmekte, müflterilerilerinin taleplerini zaman nda karfl lamak amac yla lojistik hizmetlerini de organize etmektedir. Faaliyete geçti i 1988 y l ndan bu yana y ll k sat fllar n 4'e katlayarak 2,76 milyon ton seviyesine ç karan fiiflecam maden ürün grubu flirketleri müflterileri için uygun kalitede hammadde üretmenin yan s ra, maden arama, teknolojik araflt rma, tesis dizayn ve kurulmas konusunda da hizmet veren uzman birimler oluflturmufltur. fiiflecam Toplulu u y ll k 5,8 milyon ton'luk üretimi ile ülkemiz endüstriyel hammadde üretiminin yaklafl k yüzde 1'nunu gerçeklefltirmektedir. Üretim fiiflecam maden ürün grubu flirketlerinin üretimini gerçeklefltirdi i bafll ca hammaddelerin sektörel bazdaki listesi; Ürün Kullan m Alanlar Üretim Yeri ve Miktar Silis Kumu Dolomit Kalker Kaolen Cam, seramik, boya, deterjan, Na-silikat, hafifgaz beton, döküm sanayi, camyünü, CTP boru Cam, yol inflaat, beton, ziraat, boya, seramik, kimya, filtrasyon, camyünü, refrakter, dolgu malzemesi, metalurji Cam, soda, çimento, ka t, metalurji, gübre, inflaat Camelyaf, ka t, seramik, boya, plastik, lastik, izolasyon Trakya, Bart n, Mersin, Bilecik - 1,7, ton/y l, M s r - 26, ton/y l Trakya, Mersin, Bilecik - 4, ton/y l Trakya, Mersin, Bilecik - 2, ton/y l Bal kesir Düvertepe - 13, ton/y l, Bilecik - 5, ton/y l (Ö ütülmüfl) Na-Feldspat Cam, seramik, elektrod, boya, çimento, plastik Mu la Milas - 25, ton/y l Bu ürünlerin haricinde y lda 11 bin ton Kolemanit ö üten madencilik flirketlerimiz Kuvars ve Boksit minerallerinin temin ve sat fl n da yapmaktad r. About Us Sisecam Groups mining activities started in 1932 with Glass Industries established in Turkey. First production of the silica sand called Podima had been produced in Yal köy/istanbul. Long Term mining activities were continuing as strategical activity in structure of fiiflecam, all activities had been got together under Camifl Madencilik A.S. in Demands of industrial raw materials for fiiflecam Group has increased with the growth and improvement of the glass industry in our country. As well as the mining investments in domestic to be able to supply the increase in raw material demand, Camifl Madencilik A.fi. moved its production activities to abroad in 1999 with the company of Camifl Egypt Mining Co. Besides meeting the raw material requirements of the group companies, fiiflecam, which aims to enlarge its sector with the off group sales, has become an important company in the production of the ceramic raw materials by Cam-Ser Madencilik A.fi. in 27. fiiflecam mining product line companies sustain its production activities with above 6 employees in domestic and abroad nearly with 6 mining sites, 19 mining processing and enrichment plants, and also organizes supply logistics to meet customer demands on time. Since establishment in 1988, fiiflecam mining product line companies quadrupled its annual sales to 2.76 millions tons and besides producing raw materials according to customer demands, established specialized units for exploration, research and plant design. fiiflecam supplies almost 1 percent of industrial raw material demand of our country which is 5.8 millions tons of production per year. Activities Production The list of the mainly raw materials which are produced by fiiflecam Mine Product Group Companies in sector based is; Product Silica Sand Dolomite Limestone Kaolin Areas used in Glass, ceramic, paint, detergant, Na-silicate, aerated concrete, casting industry, glasswool, GFR pipes Glass, road construction, concrete, agriculture, paint, ceramic, chemistry, filtration, glasswool, refractory, filling material, metallurgy Glass, soda, cement, paper, metallurgy, fertilizer, construction (building) Fiberglas, paper, ceramic, paint, plastic, tyre, isolation Place of Production and Quantity Trakya, Bart n, Mersin, Bilecik - 1,7, ton/y l, M s r - 26, mt/year Trakya, Mersin, Bilecik - 4, mt/year Trakya, Mersin, Bilecik - 2, mt/year Bal kesir Düvertepe - 13, mt/year, Bilecik - 5, mt/year (Ground) Na-Feldspar Glass, ceramic, electrode, paint, cement, plastic Mu la Milas - 25, mt/year In addition to listed products above, our mining companies granulate 11 thousands of tons of Colemanite per year and also provide Quartz & Bauxite.

3 Ürünlerimiz / Our Products TESL M YER - Delivery Place ÜRÜN TANIMI - Product Name ZO KUMU 96. min. 1.5 max..25 max. TiO 2.25 max..5 max..5 max. Na 2 O.3 K 2 O L.O.I >1 microns >5 microns >425 microns <5,>16 microns <16 microns <75 microns MERS N ÇATALCA - YALIKÖY KURUCAfi LE LÜLEBURGAZ B LEC K MISIR / EL-ARISH DC KUMU BC KUMU CA KUMU SS KUMU CEE KUMU MISIR KUMU SARI KUM SAFAALAN BEYAZ KUM DC KUMU K RAZTEPE MISIR DC KUMU CA KUMU BOROS L KAT YALLAK-DC CEE KUMU MISIR KUMU KM-11 KM-12 KM-13 KM-14 KM-15 KM-16 KM-17 KM-18 KM-19 KM-11 KM-111 KM-112 KM-113 KM-114 KM-115 ME-11 ME-12 ME-13 ME max. 8. (±5.) 2. max. 8. (±2.) 6. max (±.25) 1.25 (±.8).117 (±.5).8 ortx ± ortx ± max. 8. (±5.) 2. max. 8. (±2.) 6.5 max (±.25) 1.5 (±.8).83 (±.5).6 ortx ± ortx ± max. 8. (±5.) 2. max. 8. (±2.) 6.5 max (±.25).65 (±.15).6 (±.5).6.2 (±.5).9.25 (±.5).45.5 max. 85. (±5.) 2. max. 7. (±2.) 5.5 max (±.25).35 max..35 max max. 85. (±5.) 18. max. 6. (±2.) 6.5 max min..34 max..15 max max. 92. (±5.) 1. max. 3. (±2.) 5. max (±.25).7 (±.8).13 (±.3) max. 95. (±5.) 5. max. 1. (±1.) 5. max. 96. min. 1. (±.2).11 (±) max. 48. max. 8. max. S L S KUMU / Silica Sand 91. min. 3.9 min..6 max (Na2+K2) 3. min max. 4. max. 8. max min. 1. max..5 max max. 48. max. 8. max. 99. min..45 (±.1).9 (±.1) max. 15. max. 6. max. 99. min..35 max..3 (±.5) max. 25. max. 7.5 max min..25 max. max max. 5. max. 7.5 max (±.1).115 (±.5).6 <.1.5 max. 7. max. 4. max (±.1).125 (±.5).7.3 <.1.5 max. 15. max. 6. max max max (±.1) max. 4. max. 1. max max max. 1. max max max. TESL M YER - Delivery Place ÜRÜN TANIMI - Product Name.5 max..15 max..6 max (±.2) 2.4 (±.4) >2 microns >17 microns >16 microns <16 microns <75 microns DOLOM T / Dolomite KALKER / Limestone MERS N LÜLEBURGAZ B LEC K M.ADASI MERS N LÜLEBURGAZ B LEC K YAVCA-CA ALANYA-BC YAVCA-DC MARM.-CEE KAPAKLI-DC ÇUKUR-CA DEREfiM-DC AFYON-CEE MARMARA-CEE ERÇEL-CA ERÇEL-CEE ERÇEL-DC KAP.CA-DC GÜLN.CA BZYK-CEE DT-21 DT-22 DT-23 DT-24 DT-25 DT-26 DT-27 DT-28 DT-29 KR-31 KR-32 KR-33 KR-34 KR-35 KR-36.5 max. 3. max. 15. (±4.) 2.2 max..15 max..1 max. max (±.4) 2.8 (±.5) 3. max. 16. (±5.).5 max..15 max..65 max (±.3) 2.6 (±.4) 3. max. 2. (±4.).12 max..5 max (±.5) 19.5 (±.5) 45. max max (±.1) 31.2 (±.2) 2.6 (±.2) 26. max. 22. max..55 max max (±.2) 2.2 (±.2) 5. max. 43. max max max..3 max max..1.5 max max..4 max..1 max..4 max (±.5).4 (±.1) 2. max. 12. (±.4) 1.2 max..4 max..1 max. 5 max (±.5).4 (±.1) 2. max. 12. (±.4).3 max..1 max..35 max (±.5).45 (±.1).5 max. 2. max. 1. (±3.).2 max..8 max..4 (±.5) 54.5 (±.5) 22. max. 15. (±3.) max. 54. min max. 3. max..1.5 max. 54. min max. 5 max. TESL M YER - Delivery Place ÜRÜN TANIMI - Product Name TiO 2 Na 2 O K 2 O SO max..3.3 max min min L.O.I M NEROLOJ K ÖZELL KLER (%) - Mineralogic Content (%) Kaolinit - Kaolinite Albit - Albite Ortoklas - Orthoclas Serbest Kuvars - Free Quartz Anortit - Anorthite AMBALAJ - Packing Yaz - Summertime max. % 5. K fl - Wintertime max. % 9. F Z KSEL ÖZELL KLER - Physical Properties Döküm Özelli i - Casting Properties (C O ) Piflme Rengi - Fired Colour Litre A rl - Volumetric Weight (gr/lt) Viskozite - Viscosity (cps) Kat Konstrasyonu - Casting Concentration (%) Optimum Elektrolit - Optimum Electrolyte (%) Kuru Küçülme - Dry Shrinkage (%) Toplam Küçülme - Total Shrinkage (%) Deformasyon - Deformation (mm) Su Emme - Water Absorption (%) Kuru Mukavemet - Dry Strength (kg/cm 2 ) FELDSPAT / Feldspar KAOLEN / Kaolin KUVARS BOKS T / Quartz / Bauxite M LAS - GÜLLÜK BALIKES R - SINDIRGI B LEC K Ç NE M LAS STANDART M X ÇAMLIK DÜVERTEPE - KAOLEN ÇAVDAR DEREKÖY CM-STD-1 CM-SK-1 CM-C-1 K-41-M K-41-H K-41-D KN-61 Kuvars Boksit mm max max min max. % 6. max. % ±1..5 max..5 max max min max..7 max max max..5 max max (±.4) 18.5 (±.3).19 max..4 max. +=.5 max. Na 2 O+K 2 O=.2 max..4 max. min. 99. max..1.1 max max max. 4.5 min min mm. -5. mm. -1. mm. -75 < mm 5-25 mm Dökme / Bulk Dökme - Torbal / Bulk - BigBag Dökme / Bulk Dökme / Bulk max. % 5. max. % 9. Beyaz 178± ± ±.5 2.5± ±1 Beyaz 175± ± ±.5 2.± Beyaz 175± ±5.11.5±1.7± max. % 1. max. % 1. max. % 5. max. % 9. max. % 5. max. % 9. NCE KUM / Fine Sand TESL M YER - Delivery Place MERS N B LEC K YALIKÖY LÜLEBURGAZ ÜRÜN TANIMI - Product Name K-41 K-42 NCEKUM K-43 K-44 TiO 2 Na 2 O K 2 O SO 3 L.O.I < 16 < max. 25. max. 25. max. 5. max. DOLOM T TOZU / Dolomite Powder TESL M YER - Delivery Place MERS N B LEC K LÜLEBURGAZ ÜRÜN TANIMI - Product Name DOLOM T TOZU / Dolomite Powder DT-51 DT-52 DT >2 microns >17 microns >16 microns <16 microns <75 microns max max max.

4 Teknolojik Çal flmalar ve Yeni Prosesler Aramalar Camifl Madencilik A.fi. ekonomik potansiyeli olan sahalarda Etüd, Haritalama, Karotlu Sondaj, Analiz ve Raporlama faaliyetlerinin tamam n kapsayan arama faaliyetlerini gerçeklefltirebilecek alt yap ya sahiptir. Kapsam müflteri talepleri do rultusunda uyarlanabilen arama faaliyetleri flirketimiz AR-GE departman taraf ndan desteklenmektedir. Ar-Ge Faaliyetleri Araflt rma gelifltirme faaliyetlerinin kapsam n ; farkl endüstriyel kayaç ve minerallerden sanayi ve di er sektörlerde kullan lacak hammaddeleri üretmek için gerçeklefltirilen laboratuar, test, pilot çapl üretimler ve teknolojik çal flmalar oluflturmaktad r. Teknolojik çal flmalar sonucu yeni prosesler gelifltirilmekte, gelifltirilen bu prosesler için proje çal flmalar yap lmaktad r. Laboratuar çal flmalar afla daki ifllemlerden oluflmaktad r; Numune Haz rlama Mineralojik nceleme Cevher Zenginlefltirme Çal flmalar Kimyasal Analizler Explorations Fiziksel, kimyasal ve teknolojik test numunelerinin haz rlanmas. Hammaddelerin genel mineralojik yap s n n incelenmesi, içerdi i safs zl klar n ve a r minerallerin tayini. K rma (Primer, Sekonder, Tersiyer), Elek analizi (Sulu-Kuru), Scrubbing (Ovalama), Ay rma ve S n fland rma, Manyetik Ay rma (Sulu-Kuru), Flotasyon XRF (X Ifl nlar Fluoresans Spektrometresi), XRD ( X Ifl nlar Difraksiyonu), EMP (Elektromikroprob) Technological Studies, New Processes Camifl Madencilik A.fi. has the capability to carry out full exploration studies of potential sites, including Prospecting Mapping Drilling Core Analysis Reporting These studies can be customized according to customer needs and will be supported by our Research & Development Department. Research and Development The Research and Development activities which are carried out to produce raw materials from different industrial rocks and minerals that can be used in industry and in other sectors cover laboratory works, pilot tests and technological studies. As a result of technological studies, new processes and plants are developed and designed. Laboratory Works Consist of the Following Phases; Sample Preparation Mineralogical Analyses Studies of Mineral Processing Chemical Analysis Preparation of physical, chemical and technological test samples. Inspection of general minerolgy of raw materials and determine the impurities and heavy minerals contents. Crushing (primer, secondary, tertiary), Sieve analysis (wet-dry), Scrubbing, Separation and, classification, Magnetic Separation (wet- dry), Flotation XRF (X Ray Fluorescent Spectrometer), XRD (X Ray Diffraction), EMP (Electromicroprob) Do ayla Dost Üretim Kalite Yönetimi Camifl Madencilik A.fi., bafll ca hedefleri aras nda bulunan kaliteli ürün ve müflteri memnuniyeti yaklafl m ile bafllatm fl oldu u kalite yolculu unda ilk olarak Ocak 2'de DIN EN ISO 9294 Kalite Güvence Sistemi Belgesi alm flt r. fiirketimiz, Kalite Yönetimi çal flmalar n müflteri beklentileri ve günün gereksinimlerine ba l olarak sürekli gelifltirmifl, Ocak 23'de ISO 912 Kalite Yönetim Sistemine geçifl yapm flt r. Çevre Yönetimi fiirketimiz temel ilkelerinden biri de do ayla dost üretim yapmakt r. Camifl Madencilik A.fi. çevresel etkilerin ve sürdürülebilir geliflme için çevrenin öneminin bilincinde bir kurum olarak yasa ve yönetmeliklerin belirledi i s n rlar içinde kalmaya en üst seviyede özen göstermektedir. Bu ba lamda flirketimiz Aral k 26'da ISO Çevre Yönetim Sistemi Belgesini almaya hak kazanm flt r. Camifl Madencilik A.fi.'nin çevre sorumlulu unu yans tan özellikleri Çevre Politikas nda aç klanm flt r. fiirketimiz temelde çevreden yararlanarak ve faaliyetlerini çevre ile iç içe sürdüren bir flirket olarak çevreye karfl sorumluluklar n ve tüm ifl süreçlerini ; - Çevre kirlili inin önlenmesinin gereklili ine inanan bir anlay flla, - Yükümlü olunan yasal ve di er flartlara riayet edilerek, - Çal flanlar n ve tafleronlar n çevresel konularda bilinçlendirilmesini sa layarak, - Acil durum yönetim Sisteminin gerekliliklerini yerine getirerek, - Do al kaynaklar n verimli kullan lmas n öngörerek, - Çevresel amaç ve hedefleri belirleyerek takip edilmesini ve bu sayede sürekli geliflimin sa lanmas n, - Çevre yönetim sistemine uygun olarak sürdürülmesini yerine getirmeyi hedeflemektedir. fl Sa l ve Güvenli i Yönetimi Camifl Madencilik A.fi. tüm ifl süreçlerini, emniyetli olarak ifl güvenli i kurallar na uygun çal flma bilinci ile yürütmektedir. fiirketimiz bünyesinde proaktif fl Sa l ve Güvenli i Kültürü oluflturulmas yönünde performans m z ivme kazand r larak; ifl gücü kay plar n n azalt lmas, sa l kl ve güvenli bir ifl ortam haz rlanmas sürecinde çal flanlar n bilinç düzeylerinin art r lmas ve davran fl de iflikli ine yol açacak altyap n n oluflturulmas hedeflenmektedir. Nature Friendly Production Quality Management During the Quality Journey Camifl Madencilik A.fi. started with an approach to achieve customer satisfaction by improving product and service quality. To fulfill this objective It first obtained DIN EN ISO 9294 Quality Assurance System Certificate in January 2. Since then Our Company has improved its Quality Management System continually in accordance with customer expectations and the requirements of the day and moved onto ISO 912 Quality Management System in January 23. Environment Management One of the basic principles of Camifl Madencilik A.fi. is to achieve nature-friendly production. As a company conscious of environmental impacts of mining and the importance of environment for sustainable development, Camifl Madencilik A.fi. attaches utmost importance to operate within the boundaries set by laws and regulations and in this context, our company was qualified by The ISO Environment Management System certificate in December 26. As a company which takes benefits from nature and carries out its activities in nature, Camifl Madencilik A.fi., targets to carry out its responsibilities towards environment and to operate in all its business processes; - With an understanding that believes in preventing the impact on environment, - Having respect for the frameworks set out by laws and regulations, - By establishing awareness on environmental issues among employees and sub-contractors, - Fulfilling the requirements of Emergency Rules, - By foreseeing the efficient use of natural resources, - Defining the environmental targets and objects and follow up them for a continual improvement and participation, - In accordance with Environment Management System. Safety and Health Management at Work Camifl Madencilik A.fi. performs all of its processes safely as a company conscious of appropriate occupational safety policies. Within the company, it is targeted to decrease loss of labor force by accelerating our performance in the direction of forming proactive occupational safety and health culture, raising the awareness level of employees in the duration of setting safe working environment and enabling with leading attitude changes.

5 Faaliyet Alanlar m z n Co rafi Da l m Geographical Distribution of Our Activities KIRKLAREL STANBUL 5 BARTIN 3 BALIKES R 4 B LEC K 2 MU LA ADANA 9 MERS N 11 MISIR AKDEN Z EL ARISH KAH RE YIALLAG ZAFARANA S NA YARIMADASI KIZIL DEN Z Tesislerimiz Our Plants Yal köy Kum Haz rlama Tesisi Güllük Feldspat K rma ve Eleme Tesisi Düvertepe Kaolen Haz rlama Tesisi Bilecik Cam Hammaddeleri Üretim Tesisi Kurucaflile Kuvars Kumu Haz rlama Tesisi Feke Kuvarsit K rma - Eleme Tesisi Yavca Dolomit K rma - Eleme Tesisi OSB Kalker Dolomit Haz rlama Tesisi PM Kum Haz rlama Tesisi TR Kum Haz rlama Tesisi ACS Kum Haz rlama Tesisi Erçel Kalker K rma - Eleme Tesisi Ovac k Kuvarsit K rma - Eleme Tesisi KCS Züccaciye Kumu Haz rlama Tesisi Trakya Kalker - Dolomit Ö itme Tesisi M s r - El Arish Liman Stokholü ve Yükleme Ünieleri M s r - El Arish Borosilikat Kumu Üretim Tesisi M s r - Yiallag Kuvars Kumtafl Oca ve Kum Haz rlama Tesisi M s r - Zafarana Kuvars Kumtafl Oca ve Kum Haz rlama Tesisi Yal köy Silica Sand Preparation Plant Güllük Feldspar Crushing and Screening Plant Düvertepe Kaolin Preparation Plant Bilecik Glass Raw Materials Prep. Plant Kurucaflile Silica Sand Preparation Plant Feke Quartzite Preparation Plant Yavca Dolomite Grinding Plant OBS Limestone - Dolomite Prep. Plant PM Silica Sand Preparation Plant TR Silica Sand Preparation Plant ACS Silica Sand Preparation Plant Erçel Limestone Grinding Plant Ovac k Quartzite Grinding Plant KCS. Tableware Sand Preparation Plant Trakya Limestone - Dolomite Grinding Plant Egypt - El Arish Stockyard and Loading Units Egypt - El Arish Borosilicate Sand Preparation Plant Egypt - Yiallag Quartzite Mine Site and Sand Prep. Plant Egypt - Zafarana Quartzite Mine Site and Sand Prep. Plant

6 Uygulama Alanlar Applications Cam Seramik Cam Elyaf Cam Yünü Soda Tafl Yünü Döküm Sanayii Na-Silikat Kimya Sanayii CTP Boru Çimento Sektörü Ka t Sanayii Dekoratif Tu la nflaat Sektörü Filtrasyon zolasyon Metalurji Plastik, Lastik Gübre Glass Ceramic Fiber Glass Glass Wool Soda Rock Wool Foundry Applications Na-Silicate Chemical Industry GFR Pipes Cement Industry Paper Industry Decorative Bricks Construction Industry Filtration Isolation Metallurgy Plastic, Tyre Fertilizer