PROCESSING METHOD OF SUPERMILL SERIES VARIOUS CUTTERS SUPERMILL SER MUHTEL F FREZELER N filem fiek LLER

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1 11 CUTTERS / FREEER FKR/ 15 Serisi / Series... 1 PFR/ 15 Serisi / Series... 1 A... 0/1 Serisi / Series A1... Serisi / Series A... Serisi / Series... A1... Serisi / Series... C10... Serisi / Series... C1... Serisi / Series... T0... Serisi / Series... C15... Serisi / Series... CNF... Serisi / Series... CF... CW Serisi / Series... 1 CF... SK Serisi / Series... 1 TCKF... Serisi / Series TKUF... Serisi / Series TSRF... Süper Radyüs Freze Serisi / Series... 1 odüler Sistem Kal pç Frezeler / odular System oulding Cutters T0... Serisi / Series... 1 TSRF... Serisi / Series... 1 TKUF... Serisi / Series... 1 TSRF... Serisi Freze Kafalar / Cutter eads Series... 1 oduler Sistem Veldon Tutucular / odular System Weldon olders... 1 odüler Sistem Tutucular / odular System olders BT Tutucular / olders CAT Tutucular / olders IT Tutucular / olders... ISO Tutucular / olders... C1... CW/K Serisi / Series... C1... IT/IT Serisi / Series... C1... C/C Serisi / Series... C1... B/B Serisi / Series... C1... Serisi / Series... 1 C1... D/D Serisi / Series... 1 Frezeleme için sert maden uçlar / ard metal insert of cutting process Frezeleme ifllemlerinde problemler, sebepleri ve çözümleri / Problems, causes, solutions of cutting processes... 1

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3 1 PROCESSING ETOD OF SUPERI SERIES VARIOUS CUTTERS SUPERI SER UTE F FREEER N fie fiek ER T 0 TKUF C 15 TCKF TSRF A 70 FCT 5 A C 1 U-DR C 1 T 0 A

4 1 Cylindrical and Conical Shaft Bar Cutter ENDI x=0 Silindirik ve Konik fiaftl parmak Freze a a 0 R 1 a Clamping Pace Bask Vidas Allen FKR/ FKR/ FKR/ FKR/ FKR/ 15 FKR/ 15 FKR/ C C Ta Ta TP TP FKR/ FKR/ FKR/ FKR/ FKR/ FKR/ K K K K K K C C Ta Ta TP TP a 1 R 1 a Clamping Pace Bask Vidas Allen PFR/ PFR/ PFR/ PFR/ 15 PFR/ 15 PFR/ C C Ta Ta TP TP

5 15 POII A x= 5 Square Shoulder and Bar Cutter Pozitif + Pozitif Parmak Freze 5 a c 1 R c a 1 Allen A 1 R01 0 A R01 0 A 0 R0 0 A R0 0 A 5 R0 1 A 8 R0 1 A R SCT 0T08 SCT 108 a c 1 R c a 1 A 1 1 R01 08 CW A 1 R01 08 CW A 1 0 R0 08 CW A 1 0 R0 08 CWU A 1 5 R0 10 CW A 1 5 R0 10 CWU A 1 R0 10 CW A 1 R0 10 CWU A 1 R0 10 CW T0 RC RC... ta evcut / In stock Sipariflten sonra hafta / weeks upon the date of order Sipariflten sonra hafta / weeks upon the date of order

6 POII A Square Shoulder and Rounded Front Cutter ead Pozitif + Pozitif Yuvarlak Uçlu Al n Freze Kafas c c a a c a Seat Altl k A R0 1 A R0 1 A R05 1 A R0 1 A R0 1 A 15 R07 1 A 0 R08 1 A 00 R10 1 A R A AT RC RC a c c 1 c a 1 c A 1 5 R0 08 K A 1 R0 10 K A 1 R0 1 K A 1 R0 1 K A 1 R0 1 K 5 5 K K K K K T0 RC RC... RC

7 Square Shoulder Bar Cutter POII C10 x= 0 Pozitif Parmak Freze C R01 CW C 10 1 R01 CW C 10 1 R0 CW C 10 R0 CW C 10 R0 CW C 10 0 R0 CW C 10 R0 CW C 10 5 R0 CW C 10 8 R0 CW C 10 R0 CW Square Shoulder Bar Cutter POII C1 x= 0 Pozitif Parmak Freze T08 CPT 000 CPT 0T08 C 1 R0 CW C 1 5 R0 CW C 1 5 R0 K C 1 8 R0 CW C 1 8 R0 K C 1 R0 CW C 1 R0 K C 1 R0 CW C 1 R0 K C 1 R0 CW C 1 R0 K K 5 K K K K Square Shoulder Bar Cutter POII T0 x= 0 Pozitif Parmak Freze DT (W) 15T08 T0 0 R0 CW T0 R0 CW T0 5 R0 CW T0 8 R0 CW T0 R0 CW T0 R0 CW T08 APKT...PD-R APKT 0...PD-R ta evcut / In stock Sipariflten sonra hafta / weeks upon the date of order Sipariflten sonra hafta / weeks upon the date of order

8 Spot Face Cutter SPOTI C a C15 0 0T C T C T C15 1T C15 1T C15 1T T08 CPT 000 CPT 0T08 CPT 108 / SPT 108 b a CNF T Canal Cutter CNF T Kanal Freze b CNF R01 CW CNF 0 R01 CW CNF R01 CW CNF 0 R01 CW CNF R01 CW CNF 7 R01 CW CNF R0 CW CNF 7 R0 CW CNF 5 R0 CW CNF R0 CW T08 CPT 000 CPT 0T0 CPT 108

9 1 Internal and External Canalizing Cutter AXII CF ç ve D fl Kanal Açma Frezesi s 1 b CF 0 R01 CW CF 5 R01 CW CF R0 CW CF R0 CW CF R0 CW CF R0 CW CF R05 CW CF R0 CW s 1 b /.5/ /.5/ /.5/ /.5/ /.5/ /.5/ /.5/ /.5/.15 Uç S kma Vidas 78 Torx Anahtar Segman Kanal Ucu Segman Kanal Ucu Segman Kanal Ucu Segman Kanal Ucu Segman Kanal Ucu Segman Kanal Ucu Segman Kanal Ucu Segman Kanal Ucu P5 - P / K15 - K0 P5 - P / K15 - K0 P5 - P / K15 - K0 P5 - P / K15 - K0 P5 - P / K15 - K0 P5 - P / K15 - K0 P5 - P / K15 - K0 P5 - P / K15 - K0 Internal and External Canalizing Cutter AXII CF - SK ç ve D fl Kanal Açma Frezesi s 1 b h CF R0 SK CF R0 SK CF R05 SK CF R0 SK s 1 h b 1.1/.5/ /.5/ /.5/ /.5/.15 Uç S kma Torx Vidas Anahtar Segman Kanal Ucu P5 - P / K15 - K Segman Kanal Ucu P5 - P / K15 - K Segman Kanal Ucu P5 - P / K15 - K Segman Kanal Ucu P5 - P / K15 - K0 ta evcut / In stock Sipariflten sonra hafta / weeks upon the date of order Sipariflten sonra hafta / weeks upon the date of order

10 10 Spherical ould Bar Cutter FORI Küresel Kal pç Parmak Freze TCKF 0 OCR TCKF OCR TCKF 5 OCR TCKF OCR TCKF 0 TCKF 00 TCKF K K K T08 T08 RT 1 0T RT 1 T RT 1 15T RT 1 0T RT 1 0T RT 1 T RT 1 0T

11 11 Spherical ould Bar Cutter FORI Küresel Kal pç Parmak Frezesi Spare Part Yedek Parçalar Anahtar TKUF 10 R01 CW1 TKUF 1 R01 CW TKUF R01 CW0 TKUF 0 R01 CW5 TKUF 5 R01 CW5 TKUF R01 CW GWS 10 GWS 1 GWS GWS 0 GWS 5 GWS Torx T0 Torx T0 Torx T0 Torx T0 Torx T0 Torx WPR 10 N WPR 1 N WPR N WPR 0 N WPR 5 N WPR N TKUF R01 CW1 TKUF 1 10 R01 CW TKUF 1 R01 CW0 TKUF 0 1 R01 CW5 TKUF 5 10 R01 CW5 TKUF 00 R01 CW GWS 10 GWS 1 GWS GWS 0 GWS 5 GWS Torx T0 Torx T0 Torx T0 Torx T0 Torx T0 Torx WPR 10 N WPR 1 N WPR N WPR 0 N WPR 5 N WPR N ta evcut / In stock Sipariflten sonra hafta / weeks upon the date of order Sipariflten sonra hafta / weeks upon the date of order

12 1 Radyus illing Cutter TSRF Süper Radyüs Freze 1 1 Spare Part Yedek Parçalar Anahtar TSRF 0 R0 CW0-10 TSRF 5 R0 CW5-10 TSRF 5 R0 CW5-10 TSRF 5 R0 CW - U10 TSRF R0 CW - 10 TSRF R0 CW - U10 TSRF R0 CW - 10 TSRF 5 R0 CW5-1 TSRF R0 CW - 1 TSRF R0 CW - U1 TSRF R0 CW - TSRF R0 CW - U TSRF R0 CW - TSRF R0 CW - U RDX OT RDX 1T OT RDX 0 OT

13 1 odule System ould illing odüler Sistem Kal pç Frezeler h h T 0 R0 D8 T 0 0 R0 D10 T 0 5 R0 D1 T 0 5 R0 D1 T 0 R0 D T 0 R0 D T08 APKT APKT 0 h h h TSRF R0 07 D8 TSRF 0 R0 10 D10 TSRF 5 R0 10 D1 TSRF 5 R0 1 D1 TSRF R0 10 D TSRF R0 1 D TSRF R0 1 D T08 RDX 070 OT RDX OT RDX 1T OT RDX OT RDX 1T OT h TKUF R01 D8 TKUF 0 R01 D10 TKUF 5 R01 D GWS GWS 0 GWS 5 T0 T0 T0 WPR N WPR 0 N WPR 5 N ta evcut / In stock Sipariflten sonra hafta / weeks upon the date of order Sipariflten sonra hafta / weeks upon the date of order

14 1 Radyus illing Cutter Radyüs Freze Kafas Ar Ar TSRF A R0 10 TSRF A R05 10 TSRF A R0 10 TSRF A R05 1 TSRF A R RDX OT RDX 1T OT odule System ould illing odüler Sistem Kal pç Freze Tutucular & h & CW0 DS8 CW0 DS8 CW5 DS8 CW5 DS8 CW0 DS10 CW0 DS10 CW5 DS10 CW5 DS10 CW5 DS1 CW5 DS1 CW DS1 CW DS1 CW DS CW DS CW DS

15 15 odule System ould illing odüler Sistem Kal pç Freze Tutucular BT BT - BT & CAT & BT DS8 BT DS10 BT DS1 BT DS 1 BT DS8 BT DS10 BT DS1 BT DS odule System ould illing odüler Sistem Kal pç Freze Tutucular CAT - CAT & & CAT DS8 CAT DS10 CAT DS1 CAT DS 1 CAT DS8 CAT DS10 CAT DS1 CAT DS ta evcut / In stock Sipariflten sonra hafta / weeks upon the date of order Sipariflten sonra hafta / weeks upon the date of order

16 odule System ould illing odüler Sistem Kal pç Freze Tutucular IT odule System ould illing odüler Sistem Kal pç Freze Tutucular ISO IT - IT & & IT DS8 IT DS10 IT DS1 IT DS 1 IT DS8 IT DS10 IT DS1 IT DS ISO - ISO & & ISO DS8 ISO DS10 ISO DS1 ISO DS 1 ISO DS8 ISO DS10 ISO DS1 ISO DS

17 EII C1 elis Freze C1 c 1 c 1 c 1 c Number Uç Say s Spare Part Yedek Parçalar Anahtar C1 0 R01 CW C1 0 R01 K C1 5 R0 CW C1 5 R0 K C1 R0 CW C1 R0 K C1 R0 CW C1 R0 K C1 R0 CW C1 R0 K K 5 K K K K T08 CPT 000 CPT 0T0 EII C1 IT (Shaft DIN 871) elis Freze C1 (fiaft DIN 871) c 1 1 c Number Uç Say s Spare Part Yedek Parçalar Anahtar C1 R0 IT C1 R0 IT C1 R0 IT C1 R0 IT C1 R0 IT C1 R0 IT PT 008/SPT 108 ta evcut / In stock Sipariflten sonra hafta / weeks upon the date of order Sipariflten sonra hafta / weeks upon the date of order

18 EII C1 CAT (Shaft ANSI / ASE B5--5) elis Freze C1 (fiaft ANSI/ASE B5--5) c 1 1 c Number Uç Say s Spare Part Yedek Parçalar Anahtar C1 R0 C C1 R0 C C1 R0 C C1 R0 C C1 R0 C C1 R0 C PT 008/SPT 108 EII C1 BT (Shaft AS - BT Japan Standard) elis Freze C1 (fiaft AS-BT Japon Standart ) c 1 1 c Number Uç Say s Spare Part Yedek Parçalar Anahtar C1 R0 B C1 R0 B C1 R0 B C1 R0 B C1 R0 B C1 R0 B PT 008/SPT 108

19 1 odule elimill C1 EII C1 odül elis Freze C1 a c a c Number Uç Say s Spare Part Yedek Parçalar Anahtar C1 R0 5 C1 R0 C1 R0 0 C1 15 R /10 /1 /8 5/58 78 PT 008/SPT 108 EII C1 D (Shaft DIN 0) elis Freze C1 (fiaft DIN 0) c 1 1 c Number Uç Say s Spare Part Yedek Parçalar Anahtar C1 R0 D C1 R0 D C1 R0 D C1 R0 D C1 R0 D C1 R0 D C1 15 R05 D PT 008/SPT 108 ta evcut / In stock Sipariflten sonra hafta / weeks upon the date of order Sipariflten sonra hafta / weeks upon the date of order

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21 ard metal insert for cutting process Frezeleme için sert maden uçlar 11

22 1 Frezeleme ifllemlerinde problemler, sebepleri ve çözümleri Problem Sebebi Çözümü Kesme kenar nda h zl afl nma Uygun olmayan uç kalitesi Afl r kesme h z Yetersiz ilerleme de eri P0ÆP0Æcermet kaplama (Çelik kesmeye uygun kalite) K0ÆKÆKaplamal (Döküm iflleme kalitesi) alzeme ve kesici uç kalitesine uygun kesme flartlar n seçiniz. Katalog ve diyagramlardaki kesme flartlar n kullan n z. Kesme kenar nda talafl y lmas Uygun olmayan uç kalitesi seçimi Sert malzemelerin kesimi ve istenmeyen yüzey kalitesi Afl r ileleme Kesme kenar na afl r bas nç uygulamas fllenecek malzemenin kesilmesinde afl r zorlama CermetÆP0, P0 (çelik iflleme) K10ÆK0 (döküm kalitesi) Kesme h z n azalt n z. Daha büyük girifl aç s olan bir fereze kullan n z. Kesici uç kataloglar nda tavsiye edilen ilerleme de erlerini uygulay n z. Girifl aç s daha uygun bir freze kafas seçiniz. Kama aç s daha büyük bir kesici uç ve negatif- pozitif bir freze kafas kullan n z. K r lma Termal floklardan dolay kesici uç k r lmas Kesme kuvvetlerine karfl n kesici uç çok zay f Sürekli afl r s nm fl kesici uç kullanmak Talafl ak fl n n engellenmesi Talafl n kesme kenar na vurmas ndan dolay k r lma Afl r düflük kesme h z nda iken çok az ilerleme Termal floklara dayanacak bir kesici uç seçiniz. Kesme h z n azalt n z. Kesici uç kal nl n. mmæ.7 mm ye de ifltirin. Kesici ucu en uygun bir zamanda de ifltiriniz. Daha kuvvetli kesici uç ve tak m kullan n z. Köfle aç s daha büyük daha büyük kesici uç ve tak m kullan n z. Talafl daha iyi atacak bir kesici uç seçiniz. Yap flkan talafllar olufluyor ise daha uygun bir uç seçiniz. Karbür kesiciden cermet kalitesine geçiniz. Kesme s v s veya so utmak için hava kullan n z. Kesici uç kalitesine göre kesme h z ve ilerleme kullan n z. Is kaynakl yap flma, Bas nç kaynakl yap flma Aluminyum ve yumuflak çelikler gibi yumuflak malzemelerin ifllenmesi Çelik ifllemesinde uygun olmayan ba lay c l kesici uç kullan lmas Negatif aç l veya çok küçük aç l tak m ve kullan lmas Daha küçük kesme aç s olan tak m ve kesici uç kullan n z. P0ÆP0ÆCermet Daha büyük kesme aç s kullan n z. Kaba finifl Talafl n kesme kenar na y lmas Al n kesme kenar n n devre d fl kalmas Kayda de er ilerleme izleri Kesme h z n azalt n z Finifl için uygun kesme derinli ini kullan n z. Kesici uç kalitesini de ifltiriniz. KÆÆPÆCermet Kesici ucu yuvas na iyice yerlefltiriniz. Daha büyük ölçülerde kesici uç kullan n z. Yüzey geniflli ine göre devir ve ilerlemeyi seçiniz. Silici uç kullan n z. Finifl ifllemeye daha uygun olan bir tak m ve uç kullan n z. Titreflim oluflmas fl parças stabil ba lanmam fl Yüzey frezelemede k s tl ifl parças geniflli i Afl r yüksek kesme h z fl parças n n yüzeyinin dar olmas Ayn anda çok fazla uç kesiliyor olmas fl parças n n ba lama metodunu de ifltiriniz. Ekstra pozitif kesme yapabilen tak m ve uç seçiniz. otor gücüne uygun tak m seçiniz. Difl say s fazla olan daha küçük tak m kullan n z. Daha az say da kesme a z olan bir tak m seçiniz.

23 1 The problems, reasons and solutions of cutting processes Problem Reason Solution Rapid corrosion in cutting edge Inappropriate pin quality Over cutting speed Inadequate feeding value P0ÆP0Æcermet covering (appropriate quality to cut steel) K0ÆKÆcovered (foundry processing quality) Choose the suitable quality to material and insert quality Use cuttign conditions in catalogue and diagrams Chips accumulation on cutting edge Choosing inappropriate pin quality Cutting hard materials and undesirable surface quality Over feeding Over perssure to cutting edge Over compulsion to cut the process material CermetÆP0, P0 (Steel processing) K10ÆK0 (foundry quality) Decrease cutting speed Use a cutter having larger entrance angle Apply feeding values advised in insert catalogues Choose cutter head having more appropriate entrance angle Use an insert having larger wedge angle and a negativepositive cutter head Breaking breaking because of thermal shocks is ver weak against cutting forces Using over heated insert continuously Preventing chips flow Breaking because of chip impulses to the cutting edge Very little feeding while it has very low cutting speed Choose a durable insert to resist thermal shocks Decrease cutting speed Change the insert thickness from. mm to.7 mm Change the insert on time Use a stronger insert and tool Use tool and insert having larger corner angle Choose an insert able to throw chips easily Choose an appropriate pin if there are sticky chips. Change the quality from carbide to cermet Use cutting liquid or air to cool down Fixing with heat or pressure source Processing soft materials like alluminium or soft steels Using an insert which has fixing failiure an inappropriate for steel processing Using a tool having minus degree angle or very small degree angle Use an insert and tool having larger cutting angle P0ÆP0ÆCERET Use larger cutting angle Rough finish Chips accumulate on cutting edge ead cutting edge becomes out of order Recognizable tracks of proceeding Decrease cutting speed Use an appropriate cutting depth for finishing Change insert quality. KÆÆPÆCermet Fit the insert in its slot well Use bigger insert Choose rotation and feeding speed depending on surface area Use abrasive pin Use more appropriate tool and pin to process finishing Vibration Occurance Process material has not been stabilized There is limited process material width in surface cutting Over high cutting speed Process material has very narrow surface There are multitudinous pins in cutting process Change the combining method of process material Choose tool and pin able to cut extra positive Choose an appropriate tool to engine power Use small tool having multitudinous threads Choose a tool having fewer cutting edge