MS-MGS SERIES INCLINED VIBRATING SCREENS

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1 MS-MGS SERIES INCLINED VIBRATING SCREENS Profitable Plants with Excellent Quality and High Screening Efficiency CRUSHING & SCREENING

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3 THE HEART OF CRUSHING AND SCREENING PLANTS MEKA MS-MGS SERIES INCLINED VIBRATING SCREENS Despite the crushing process is a very important part in a plant, the screening quality and precision has the highest influence on the overall efficiency of all equipments. As the heart of crushing&screening plant, vibrating screen is used for classifying the material by size in every stage of the process from the feeding phase up to the final product separation. The different size of materials mixing with each other and increase in returning material amount caused by low screening efficiency means low profitability for every crushing&screening plant. Developed after long term analysis and researches, MEKA MS and MGS Series inclined vibrating screens are designed in different types with proper vibration features for the various types and sizes of materials, thus we can offer easily the most efficient solutions to our customers. As a combination of high quality component selection, reliable design and excellent productivity, MEKA MS and MGS Series inclined vibrating screens are trouble-free, robust solution for our customers who may consider to replace the old vibrating screen with the new one or to add another production line to their sites or to have a complete crushing&screening plant. MS ve MGS SERIES INCLINED VIBRATING SCREENS

4 KEY ADVANTAGES OF MS AND MGS SERIES INCLINED SCREENS More than 40 experienced engineers in MEKA R&D department work constantly for improving the design of vibrating screens to make them operate for longer periods with less maintenance in the worst site conditions. Therefore, MEKA MS and MGS Series inclined vibrating screens are equipped with the best features. Designed by taking into consideration every small detail and built of highest quality components, MEKA vibrating screens are offering maximum efficiency and profitability.

5 S690 QL SCREEN BODY STEEL PLATE RESISTANT TO VIBRATION All of MS and MGS series vibrating screens are made of high tensile heat treated S690 QL side plates resistant to vibration Allowing our customers to use them in the long run with the same durability as during the first use. The screen body becomes more tolerant and resistant to the vibration with this steel plate s durability. Thus, the fractures are prevented which may occur particularly around the drive system and make the screen unusable by expanding on the side plate. COMPLETELY NON-WELDED FRAME CONSTRUCTION The screen bodies exposed to high vibration and load are manufactured of non-welded frame construction in purpose of improving resistance to vibration and efficiency. Therefore, we can provide our customers the vibrating screens both durable and productive. MS ve MGS SERIES INCLINED VIBRATING SCREENS

6 SELF TENSIONED MOTORBASE In MS and MGS Series vibrating screens, self-tensioned motorbase is a standard feature to protect both electric motor and drive belts against the tensioning cause by vibrations meaning less maintenance duration and cost for our customers. SPECIAL DESIGN SCREEN FRAME The key factor of screening process is to distribute the vibration equally all over the screen body. Special frame and side plate junctions contribute to our screens durability. The vibration created on the screen body is delivered completely to the material to provide highest productivity. The durability of the screen body and the frame on which screen meshes are fitted contribute to the stability of the mesh tensioners. Moreover, on MS and MGS Series Vibrating Screens, screen meshes are composed of three separate part so that only the worn part can be replaced with the new one when any possible deformation occurs on meshes meaning less wear part and inventory cost for our customers.

7 HUCK-BOLTED ASSEMBLY SIDE PLATES Screen bodies with conventional bolted assembly create extra labour cost, security risks and reduce overall profitability because of the rupture of bolts caused by loosening nuts. MEKA MS and MGS Series vibrating screens with huck-bolted assembly don t require maintenance for bolts and nuts so they also ensure workplace security. In Turkey, MEKA is the only manufacturer offering huck-bolted assembly vibrating screens as standard. MS ve MGS SERIES INCLINED VIBRATING SCREENS

8 MAXIMUM UTILIZATION OF SCREEN MESH SURFACE AREA Special feeding chute design on MEKA MS and MGS Series vibrating screens provides maximum utilization of surface area. The distance between the screen mesh and feeding chute is optimized to make screening process begin from top of the screen meaning maximum utilization of the screening area. On the other hand, curved screening surface ensures that the material spreads all over the screen. Consequently, MEKA MS and MGS series vibrating screens contribute to overall capacity of the plant more than traditional vibrating screens with bigger screening surface. PROVEN FINAL SIZING MEKA vibrating screens are equipped with high quality components enabling most optimized circular movement with the highest efficiency for proven final sizing quality.

9 EASY MAINTENANCE WITH MOVABLE FRONT CHUTE WITH SLIDER Screen meshes are one of the most frequently replaced spare parts on vibrating screens. To simplify the maintenance process and reduce the downtime, we designed front chutes as with sliders for vibrating screens bigger than 8 m² so the front chute can be moved on sliders without using any lifting equipment. This provides easy access to the screen for maintenance in a couple of minutes. MS ve MGS SERIES INCLINED VIBRATING SCREENS

10 RUBBER SUSPENSIONS Rubber suspensions provide smoother and safer shut down and start-up meaning longer component and equipment lifetime. EASILY ROTATABLE DISCHARGE CHUTES Discharge chutes can be easily rotated without applying any welding process or extension part. This provides not only ease of maintenance but also a great flexibility when the revisions are applied to the plant during the first installation and after it also even when moving the plant to another site.

11 LARGE SPACE BETWEEN DECKS FOR EASY MAINTENANCE The space between the decks of MEKA Inclined Screens is designed to provide easy access during servicing. Therefore, replacement duration of screen meshes is reduced, meaning shorter downtime. LATEST TECHNOLOGY MANUFACTURING SYSTEMS Side plates of MEKA MS and MGS Screens are manufactured completely with CNC controlled plasma cutting and punching systems to remove fatigue stress which can occur during punching process. Thus, S690 QL side plates keep their durability and can be processed precisely and manufactured in great quantities. MS ve MGS SERIES INCLINED VIBRATING SCREENS

12 MS and MGS SERIES SCREENS FEATURES CONTRIBUTING TO PLANT EFFIENCY MEKA MS and MGS Series Screens are equipped with lots of features enabling high efficiency and ensuring various operational advantages. These advantages reduce maintenance and servicing costs along with less downtime. MODULAR TYPE DRIVE SYSTEM MEKA MS and MGS Series Screens are equipped with modular type drive system for easy servicing. Two-piece drive shaft system can be detached easily one by one, reducing servicing duration. Besides, the cardan shaft connecting the modular shafts is more advantageous than traditional heavier and single piece shafts in terms of easy maintenance. DRIVE SYSTEM WITH DOUBLE BEARING Drive system is composed of 2 bearings on each side of the drive shaft meaning 4 bearings in one screen. This robust structure with special SKF bearings resistant to vibration increase screen lifetime and provides flexibility to adjust the amplitude. Independent vibration mechanism is connected to the center of screen body side plate. Therefore, the vibration energy can be delivered equally all over the screen body by counterweights positioned on the inner and outer sides of the system.

13 HEAVY DUTY VIBRATING SCREENS The output material of the primary group may require to be screened in accordance with the installation plan. In these cases, standard vibrating screens may not meet required capacity and can be disadvantageous in respect of servicing costs but heavy duty screens top decks are equipped with grizzly or hardox perforated trays to avoid any damage caused by big size materials. The springs on heavy duty screens are more durable as well. VIBRATING SCREENS WITH WASHING SYSTEM MEKA vibrating screens can be supplied with washing system as optional. Washing systems are utilized for cleaning the material with high pressured water. The washing process can be applied only to the top deck or all decks at the same time. The washing system is assembled independently from the screen body so it is not effected by the vibration of screen meaning longer lifetime and higher efficiency. MOBILE VIBRATING SCREEN OPTION MEKA Screens can be supplied both on fixed steel construction and mobile wheeled unit. Mobile units are designed especially for the projects which require faster installation and change of location. The crushers can be also adapted to the mobile units. So the crushing&screening plants composed of mobile units require less space and less time for the installation. WIDE RANGE OF OPTIONS FOR MEKA MS AND MGS SERIES SCREENS MEKA shows the flexibility in manufacturing special design inclined screens to offer the best solution in respect of our customer s needs. Designing new product options and creating various professional solutions is the job of our experienced R&D staff. MS ve MGS SERIES INCLINED VIBRATING SCREENS

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15 PROFITABILITY WITH MEKA VIBRATING SCREENS As the choice of global giants such as Lafarge, Holcim, Cemex, Heidelberg, MEKA has completed the installation of more than 2000 concrete batching plants and crushing&screening units in more than 65 countries all over the world. MEKA products with world-class quality are always the favorite choice of professionals thanks to their efficiency and competitive prices. Our customers can increase the profitability and efficiency of their plant by choosing MEKA MS Series Vibrating Screens. MEKA will be your true solution partner ensuring world-class quality and widespread international after sales service network. MS ve MGS SERIES INCLINED VIBRATING SCREENS

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17 MS SERIES VIBRATING SCREENS DIMENSIONS ft POWER hp WEIGHT 2 DECKS lbs. WEIGHT 3 DECKS lbs. WEIGHT 4 DECKS lbs. MS ,9 x 13, MS ,9 x 13, MS ,3 x 16, MS ,6 x 16, MS ,6 x 19, MS ,9 x 19, MS ,2 x 20, MGS SERIES GRIZZILY SCREENS DIMENSIONS ft POWER hp DECKS WEIGHT lbs. MGS ,9 x 9, MGS ,6 x 9, MGS ,3 x 13, MS ve MGS SERIES INCLINED VIBRATING SCREENS

18 MS1240x2 TİTREŞİMLİ ELEK 20' KONTEYNER YERLEŞİM (OPEN TOP K (TEK MİLLİ TAHRİKLİ) MS SERIES VIBRATING SCREENS MS 1240x2 TRANSPORT PLANS 4755 ONE PIECE SHAT DRIVE SYSTEM / OPEN TOP CONTAINER LOADING PLAN MS1240x2 TİTREŞİMLİ ELEK 20' KONTEYNER YERLEŞİM (OPEN TOP KONTEYNER) (TEK MİLLİ TAHRİKLİ) MS1650x3 TİTREŞİMLİ ELEK 20' KONTEYNER YERLEŞİM (OPEN TOP KO (MODÜLER TAHRİKLİ) YAPAN MS 1650x3 MODULAR DRIVE SYSTEM / OPEN TOP CONTAINER LOADING PLAN 1730 ONAY 1/1 29 İZİN A MS1650x3 TİTREŞİMLİ ELEK 20' KONTEYNER YERLEŞİM (OPEN TOP KONTEYNER) (MODÜLER TAHRİKLİ) 5890 KONTR ÖLÇEK MS2050x2 TİTREŞİMLİ ELEK 20' KONTEYNER YERLEŞİM (OPEN TOP (MODULER TAHRİKLİ) İSİM / Name TARİH / Date Sinan BAL ÖLÇEK/Scl Erol AKCAN CRUSHING AND SCREENING PLANTS Adres:Ostim Sanayi Sitesi 1233 Sok. (Eski 56) No: Yenimahalle/ANKARA Tel:(0312) Pbx Fax:(0312) RESİM NO / Dwg No RESİM ADI / Drawing Definition 1/1 İMZA / Sign ONAY / Approved By YAPAN / Prepared By KONTROL / Checked By Serkan DEMİREL NAV. CODE REV. NO SY. B. / P. S. AĞIRLIK A4 N/A ---- MS1240x2 TİTREŞİMLİ ELEK KONTEYNER TAŞIMA 0 GENEL KOD/Gen. Code MEKA MS 2050x İZİN ALMADAN KOPYALANAMAZ / Not copied without permission 1972 MS2050x2 TİTREŞİMLİ ELEK 20' KONTEYNER YERLEŞİM (OPEN TOP KONTEYNER) (MODULER TAHRİKLİ) MODULAR DRIVE SYSTEM / OPEN TOP CONTAINER LOADING PLAN YAPAN / Prepared By İSİM / Name TARİH / Date Sinan BAL KONTROL / Checked By Serkan DEMİREL ONAY / Approved By Erol AKCAN İMZA / Sign RESİM ADI / Drawing Definition 1/1 MS1230x2 TİTREŞİMLİ ELEK KONTEYNER TAŞIMA 5890 CRUSHING AND SCREENING PLANTS Adres:Ostim Sanayi Sitesi 1233 Sok. (Eski 56) No: Yenimahalle/ANKARA Tel:(0312) Pbx Fax:(0312) RESİM NO / Dwg No ÖLÇEK/Scl NAV. CODE REV. NO SY. B. / P. S. AĞIRLIK A4 N/A ---- MS2050x4 TİTREŞİMLİ ELEK 20' KONTEYNER YERLEŞİM (OPEN TO (MODÜLER TAHRİKLİ) GENEL KOD/Gen. Code MEKA16 İZİN ALMADAN KOPYALANAMAZ / Not copied without permission YAP KON MS 2050x4 MODULAR DRIVE SYSTEM / OPEN TOP CONTAINER LOADING PLAN TARİH / Date Sinan BAL ONAY / Approved By Erol AKCAN ÖLÇEK/Scl RESİM ADI / Drawing Definition 1/1 MS2050x2 TİTREŞİMLİ ELEK KONTEYNER TAŞIMA İMZA / Sign CRUSHING AND SCREENING PLANTS Adres:Ostim Sanayi Sitesi 1233 Sok. (Eski 56) No: Yenimahalle/ANKARA Tel:(0312) Pbx Fax:(0312) RESİM NO / Dwg No ---- GENEL KOD/Gen. Code MEKA İZİN ALMADAN KOPYALANAMAZ / Not copied without permission 2016 İSİM / Name KONTROL / Checked By Serkan DEMİREL 2490 YAPAN / Prepared By 1 İZİN MS2050x4 TİTREŞİMLİ ELEK 20' KONTEYNER YERLEŞİM (OPEN TOP KONTEYNER) (MODÜLER TAHRİKLİ) ONA ÖLÇ NAV. CODE REV. NO SY. B. / P. S. AĞIRLIK A4 N/A 0

19 MS 2050x4 MS2050x4 TİTREŞİMLİ ELEK 40' KONTEYNER YERLEŞİM (HIGH CUBE KONTEYNER) (MODÜLER TAHRİKLİ) MODULAR DRIVE SYSTEM / HIGH CUBE CONTAINER LOADING PLAN KONTROL / Checked By MS2060x3 TİTREŞİMLİ ELEK 40' KONTEYNER YERLEŞİM (OPEN TOP KONTEYNER) ONAY / Approved By Erol AKCAN ÖLÇEK/Scl MODULAR DRIVE SYSTEM (MODÜLER / HIGH TAHRİKLİ) CUBE CONTAINER LOADING PLAN MS 2060x3 YAPAN / Prepared By 1/1 İSİM / Name Sinan BAL Serkan DEMİREL RESİM ADI / Drawing Definition TARİH / Date MS2050x4 TİTREŞİMLİ ELEK KONTEYNER TAŞIMA İZİN ALMADAN KOPYALANAMAZ / Not copied without permission RESİM NO / Dwg No ---- İMZA / Sign GENEL KOD/Gen. Code MEKA16 CRUSHING AND SCREENING PLANTS Adres:Ostim Sanayi Sitesi 1233 Sok. (Eski 56) No: Yenimahalle/ANKARA Tel:(0312) Pbx Fax:(0312) NAV. CODE SY. B. / P. S. A4 REV. NO 0 AĞIRLIK N/A YAPAN / Prepared By KONTROL / Checked By ONAY / Approved By ÖLÇEK/Scl 1/1 İSİM / Name Sinan BAL Serkan DEMİREL Erol AKCAN MS ve MGS SERIES INCLINED VIBRATING SCREENS RESİM ADI / Drawing Definition TARİH / Date İMZA / Sign CRUSHING AND SCREENING PLANTS Adres:Ostim Sanayi Sitesi 1233 Sok. (Eski 56) No: Yenimahalle/ANKARA Tel:(0312) Pbx Fax:(0312) RESİM NO / Dwg No NAV. CODE REV. NO MS2060x3 TİTREŞİMLİ ELEK

20 MS SERIES VIBRATING SCREENS TRANSPORT PLANS MS2060x4 TİTREŞİMLİ ELEK 40' KONTEYNER YERLEŞİM (OPEN TOP KONTEYNER) MS 2060x4 (MODÜLER TAHRİKLİ) MODULAR DRIVE SYSTEM / OPEN TOP CONTAINER LOADING PLAN MS 2060x4 İSİM / Name TARİH / Date İMZA / Sign YAPAN / Prepared By Sinan BAL MS2060x4 TİTREŞİMLİ ELEK 40' KONTEYNER YERLEŞİM (HIGH CUBE KONTEYNER) CRUSHING AND SCREENING PLANTS KONTROL / Checked By Serkan DEMİREL Adres:Ostim Sanayi Sitesi 1233 Sok. (Eski 56) No: Yenimahalle/ANKARA ONAY / Approved By Erol AKCAN Tel:(0312) Pbx Fax:(0312) (MODÜLER TAHRİKLİ) ÖLÇEK/Scl RESİM ADI / Drawing Definition RESİM NO / Dwg No NAV. CODE REV. NO 1/ MODULAR DRIVE SYSTEM / HIGH CUBE CONTAINER LOADING MS2060x4 PLANTİTREŞİMLİ ELEK GENEL KOD/Gen. Code SY. B. / P. S. AĞIRLIK KONTEYNER TAŞIMA MEKA16 A4 N/A İZİN ALMADAN KOPYALANAMAZ / Not copied without permission YAPAN / Prepared By KONTROL / Checked By ONAY / Approved By ÖLÇEK/Scl 1/1 İSİM / Name Sinan BAL Serkan DEMİREL Erol AKCAN RESİM ADI / Drawing Definition TARİH / Date MS2060x4 TİTREŞİMLİ ELEK KONTEYNER TAŞIMA İZİN ALMADAN KOPYALANAMAZ / Not copied without permission İMZA / Sign RESİM NO / Dwg No ---- GENEL KOD/Gen. Code MEKA16 CRUSHING AND SCREENING PLANTS Adres:Ostim Sanayi Sitesi 1233 Sok. (Eski 56) No: Yenimahalle/ANKARA Tel:(0312) Pbx Fax:(0312) NAV. CODE SY. B. / P. S. A4 REV. NO 0 AĞIRLIK N/A

21 MS 2460x3 MODULAR DRIVE SYSTEM / FLAT TRUCK CONTAINER LOADING PLAN (MODÜLER TAHRİKLİ) MS 2460x4 MS2460x4 TİTREŞİMLİ ELEK FLAT TRUCK YERLEŞİM (MODÜLER TAHRİKLİ) MODULAR DRIVE SYSTEM / FLAT TRUCK CONTAINER LOADING PLAN YAPAN / Prepared By KONTROL / Checked By ONAY / Approved By ÖLÇEK/Scl 1/1 İSİM / Name Sinan BAL Serkan DEMİREL Erol AKCAN RESİM ADI / Drawing Definition TARİH / Date MS2460x4 TİTREŞİMLİ ELEK FLAT TRUCK TAŞIMA İMZA / Sign RESİM NO / Dwg No ---- GENEL KOD/Gen. Code CRUSHING AND SCREENING PLANTS Adres:Ostim Sanayi Sitesi 1233 Sok. (Eski 56) No: Yenimahalle/ANKARA Tel:(0312) Pbx Fax:(0312) NAV. CODE SY. B. / P. S. REV. NO 0 AĞIRLIK

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24 HEAD OFFICE Çamlıca Mah. Anadolu Bulvarı 147. Sokak Atlas İş Merkezi No:5/9 Gimat ANKARA - TURKEY Tel : Fax : sales@meka.com.tr CRUSHING & SCREENING