LUFKIN 1902 den bu yana

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1 LUFKIN 1902 den bu yana -redüktör imalatç 98 de günümüzde LUFKIN-FRANCE olarak ü ve test üniteleri oldukça tan bir isme sahip COMELOR yüksek kaliteli oynak- kaplinleri ile de bilinmektedir.lufkin FRANCE,A yerinde servis hizmetlerini de kapsayan önemli bir üreticidir. üretmektedir.buna ilave de ndan up,bünyesinde 160 deneyimli Founded in 1902, Lufkin Industries has specialized in gears for industrial applications for over 100 years. Its global reputation as a manufacturer of highreliability equipment is complemented with a tradition of rapid, responsive customer service. Since the early 1970 s, improved process technologies have driven industry s demands for gears capable of higher power levels, higher speeds, longer life, and improved reliability. Lufkin has responded by developing the technologies, facilities, and organization required to design and manufacture the new generation of high performance industrial gear units. In November 1998, Lufkin acquired Comélor, a company founded in 1941 and located in Fougerolles, France. Comélor, now known as LUFKIN FRANCE, has an established reputation in a wide range of industries as a gear manufacturer: iron and steel, metal processing, paper, cement, sugar, rubber, material handling, refrigeration, petrochemical, power generation, oil drilling, test benches, etc. The company is also well known for its flexible gear couplings. LUFKIN FRANCE is now the cornerstone of Lufkin s operations in Europe, which include complete sales and technical support, manufacturing, gear repair and field service. ISO 9001 certification was achieved in June, Lufkin designs its products according to Industry standards such as ISO, DIN, API and AGMA. In addition, the quality process, manufacturing facility and products have been approved by the French nuclear industry. LUFKIN FRANCE employs approximately 160 people and is strategically located in northeast France near the juncture of France, Germany, and Switzerland.

2 Enerji Üretimi Power Generation LM6000 gaz türbini için LUFKIN NFVQ2419C LM6000 gaz türbini modeli için 52MW LUFKIN Gücünde NFVQ2419C redüktör modeli 52MW Gücünde redüktör LUFKIN s LUFKIN s model model NFVQ2419C NFVQ2419C load gear gear rated rated at at MW, MW, for for a a LM6000 LM6000 gas gas turbine. turbine. GT8C2 gaz türbini için LUFKIN in GT8C2 gaz türbini için LUFKIN in NF2919C modeli 80 MW gücünde redüktörü NF2919C modeli 80 MW gücünde LUFKIN s redüktörü model NF2919C load gear rated at 80 MW, for a GT8C2 gas LUFKIN s turbine model NF2919C load gear rated at 80 MW, for a GT8C2 gas turbine. LUFKIN in USA in USA daki daki test test hatt nda hatt nda iki Frame iki 5 Frame redüktöründe 5 redüktöründe Yap lmakta yap lmakta olan olan s rt-s rta s rt-s rta kilitlenmi kilitlenmi tork testi tork testi Back-to-back locked torque test conducted on two Frame Back-to-back 5 gear drives locked at torque LUFKIN s test conducted US testing on facility. two Frame 5 gear drives at LUFKIN s US testing facility. E n abilecek mektedir. striyel standardlara li sanayiinde en yüksek performansa sahip olarak kabul edilen bir test sayesinde, LUFKIN yerinde inceleme yapabilir ve de herhangi bir enerji üretim tesisinde meydana gelen 1 2 T he Power Generation i Industry demands high quality products working under the most arduous conditions. For over 50 years, LUFKIN has had a strong foothold in the field of gas, steam and combined cycle turbines. For instance, LUFKIN designs and manufactures special gear units with quill shafts equipping Frame 5, Frame 6, LM6000 or other gas turbines in the 20 to 90 MW power range. LUFKIN inspects and tests each gear unit in accordance with customer s specifications and industry standards which may include the stringent API requirements, this to deliver a quality and faultless product. To this end, LUFKIN has installed a test stand recognized as one of the highest in performance in the gear industry. Thanks to its service network which is present throughout the world, LUFKIN can perform field diagnostics and assistance in any power plant at any time to provide quick response to its customers.

3 Test Ünitesi Uygulamas Test Bench Applications Korede kurulu SCHENCK balans tezgah nda kullan lmakta olan KW çift h zl anzuman KWH two-speed drive delivered to GTS for 8,000 kw two-speed drive delivered to GTS for a SCHENCK a SCHENK balance stand stand installed installed Korea. in Korea. Fransadaki askeri askeri üste üste kurulu kurulu CEGELEC CEGELEC için için Yap lm Yap lm KW-18,000 KW-18,000 dev/dak dev/dak alternatör alternatör test tezgah test tezgah 160 kw - 18,000 rpm alternator test bench built for CEGELEC 160 KWH- and installed rpm at alternator the AERONAVALE test bench base built at Lann-Bihoué, for CEGELEC Lorient and (France). installed at the AERONAVALE base at Lann- Bihoué Lorient (France). 6 0 k W - 1 B in 400 den fazla test ünitesi prestijli bir referans listesi s jeneratörlerinin,rulman ve hidrolik ünitelerin test edilmesi vs b larda kan test tezgahl test ndan tercih edilen mühendislik Buna bir örnek, elektrik. Villaroche,Fransadaki SNECMAda kurulu,jen motoru rulmanlar n n deneme tezgah Villaroche,Fransadaki SNECMAda kurulu,jen motoru rulmanlar n n test ünitesi dev/dak dev/dak yüksek h z yüksek artt r c -250 h z artt r c -250 C-30g Test C-30g bench for jet engine rolling bearings, installed at SNECMA, Villaroche (France): Test bench for jet 40,000 engine rpm rolling high speed bearings, increaser installed C at - SNECMA, 30 g. Villaroche (France): 40,000 rpm high speed increaser C - 30 g. More than 400 test bench applications give LUFKIN prestigious references in a number of highly technical fields: I n aeronautics, for testing the performance of vital airplane components: fuel pumps, electric generators, rolling bearings, hydraulic units, etc. In the manufacture of electric motors, internal combustion engines, and geared transmissions, etc.: for all applications both civil and military. These units are often subjected to very specific operating conditions and benefit from the high level of research and development undertaken by LUFKIN into gear drives. Some speed increaser gear units are used on testing machines at speeds of more than 60,000 rpm where the peripheral speed of the teeth can reach 180 mps. LUFKIN is the engineering company most often chosen by test bench manufacturers for constructing these customized assemblies. One example is the plant built by Alstom which has been designed to test electric motors for the TGV high speed train of the 21 st century. 1 8, r p m a l t e r n a t o r t e s t b e n c h b

4 Yüksek h zl Di li Aktarma Organlar High Speed Gear Drives ROLLS ROYCE ENERGY için yap lm olan,lufkin in NF1819D Modeli santrifrüj kompresör çeviren h z yükselticisi- 950/10,600 dev/dak MW 4,950/10,600 dev/dak. LUFKIN s LUFKIN s model model NF1819D NF1819D speed speed increaser increaser for for driving a centrifugal compressor, delivered to ROLLS ROYCE ENERGY MW compressor, delivered to ROLLS ROYCE ENERGY MW 4,950/10,600 rpm. 4,950/10,600 rpm -5,200 GUINARD firmas için imal edilmi olan ASG tipi dev/dak Pompalar çeviren H z Yükseltici: 630 kw-5,200 dev/dak. Speed increaser for driving ASG-type pumps delivered to Speed GUINARD: increaser 630 for driving kw - 5,200 ASG-type rpmpumps delivered to GUINARD: 630 kw - 5,200 rpm. L L h h g h Eksenel Kompresörler Santifrüj Kompresörler Pistonlu Kompresorler Rotary Kompresörler Blowerler Santifrüj Pompalar Pistonlu Pompalar Jeneratörler LUFKIN, i ta UFKIN designs and manufactures high speed precision gear drives mounted with journal bearings for a wide variety of industries and applications: Axial Compressors Centrifugal Compressors Reciprocating Compressors Refrigeration Compressors Rotary Compressors Blowers Centrifugal Pumps Reciprocating Pumps FD Fans ID Fans Generators Integrally Geared Compressor Drives Sugar Cane Mills Sugar Cane Shredders LUFKIN also can provide custom baseplates and common lubrication systems for drive trains involving a LUFKIN gearbox and customer-furnished equipment. ALSTOM RATEU ya ait Fransadaki Cattenom enerji ALSTOM RATEU ya ait Fransadaki Cattenom enerji santraldik Inda kurulu redüktör nükleer reaktör so utucusunu çeviren sa a l redüktör Right Right angle gearbox for for driving driving nuclear nuclear reactor reactor coolant coolant pumps, pumps, delivered delivered to ALSTOM to RATEAU ALSTOM and RATEAU installed at and the installed at the Cattenom power power station station (France). (France).

5 Petrol Sondaj Oil Drilling 1,000 1,000 ton ton yük yük alt nda alt nda 00 dan 195 dev/dak ya ya kadar kadar Delme Delme yapan yapan,iki iki dik dik motor motor taraf ndan taraf ndan tahrik tahrik alan alan 1400 kw Döner Delici redüktörü 1400 kw Döner Delici redüktörü 1400 kw Power Swivel gearbox driven by two 1400 kw Power Swivel gearbox driven vertical motors. Drilling at 0 to 195 rpm under by two vertical motors. Drilling at 0 to 195 rpm 1,000 ton load from the drill string under 1,000 ton load from the drill string. Petrol sondaj. Bu ba Doner Delici LUFKIN, yüksek m redüktörler ve çift n akre iz 500. ton yük alt nda 0 dan 250, dev/dak h za kadar delebilen 730 kw Döner Delici reduktor. 730 kw Power Swivel 730 gearbox. kw Power Drilling Swivel at gearbox. 0 to 250 Drilling at rpm 0 to under 250 rpm 500 under ton 500 load ton from load the drill from string the drill string. I n the field of oil drilling, equipment manufacturers have developed efficient and reliable operational solutions which are designed to avoid expensive stoppages during oil extraction. In this context, one-speed or two-speed Power Swivels have been designed which combine the functions of powering and lifting for drill string operation. This solution is particularly interesting for directional drilling. With its proven techniques, LUFKIN has designed and manufactured customized speed reducers and two-speed gear drives with carburized, hardened and ground gearing and cast steel gear cases, able to withstand very high mechanical stresses and meeting impact strength requirements at low temperatures. For the manufacture of these units, a special Quality Assurance program was implemented and submitted to the DNV and LROS accredited inspection authorities. LUFKIN is therefore able to guarantee the reliability of these components in service, despite the adverse environment and bad weather conditions experienced on offshore drilling platforms.

6 Ürün Tasar m Product Design Say kullan larak yatak stresi gösterimi Display of casing stresses using Display finite of element casing analysis. stresses using finite element analysis Bir motor+kompresör zland 3D design of an epicyclic 3D design of an epicyclic speed speed increaser increaser for for amotorcompressor a motor-compressor application application. Hteknisyenleri son teknoloji ayli tecrübeli LUFKIN mühendisleri ve dizayn teknikleri kullanmakt - modelleme Parca nitelik olcumleri ataktaki gerilimi ve Say sal parça analizi Bremse testi ile, ve belirlemek için Rotor. tam cevap verebilecek ve de uluslar standardlara (ISO,DIN,API,AGMA vs) kesinlikle e Highly skilled engineers and technicians use state-of-the-art product design technologies. LUFKIN has equipped each design engineer with the most advanced CAD station using Pro/Engineer. Operations performed include 3D solid modeling and assembly, parametric design and automation, mass properties, etc. Finite element analysis is used to validate calculations of gear teeth stresses, and casing stresses and deflections. Rotor dynamics analysis is performed to determine damped rotor response, bearing stability, critical speeds and mode shapes. In addition, many gear analysis and rating programs have been developed to ensure each design meets or exceeds customer requirements and strictly adheres to industrial standards (ISO, DIN, API, AGMA, etc.).

7 malat ve Kontrol Manufacturing and Control 8 eksen kontrollu,maximah 8 eksen kontrollu,maximah 2500 modeli 2500 modeli HÖFLER HÖFLER harici harici silindirik di silindirik di li ta lama tezgah 000 kg, hassasiyet Di liler DIN : 3-5 Ø maxi mm, L maxi 780 mm, a rl k maxi kg, hassasiyet DIN 3-5. HÖFLER external cylindrical gear grinder type MAXIMA H 2500, 8 axis CNC HÖFLER control. Gears: external Max. cylindrical dia. gear 2,500 grinder mm, type max. MAXIMA face width H 2500, axis mm, CNC max. weight control. 10,000 Gears: kg, Max. accuracy dia. 2,500 in DIN mm, quality max. face 3-5width 780 mm, max. weight 10,000 kg, accuracy in DIN quality 3-5. HÖFLER,EMZ 2600 HÖFLER CNC gear checker type EMZ HÖFLER Gears: CNC Max. gear dia. checker 2,600 mm, type max. EMZ weight ,000 kg. Gears: Max. dia. 2,600 mm, max. weight 10,000 kg E sas olarak,imalat ve ko yapmaya imkan vermektedir. Bu performans seviyesini yakalamak için LUFKIN yüksek te ölçme kapasitesine LUFKIN mekanik testler,metalurjik kontrol ve testlerini yapmak için tecrübeli teknik elemanlar erbir projenin ölçüm neticeleri bir Kalite Gü A iki POLI marka üç boyutlu ölçme aleti Maks.Mesafe X: 4,000 mm, Y = 2x1,350 mm (W= 2,500 mm), Z= 2,000 mm Three-dimensional Three-dimensional metrology metrology with two with POLI two machines POLI machines working in working tandem. in tandem. Max. Max. travel: travel: X X = 4,000 mm, mm, Y Y = = 2 1, ,350 mm mm (W = 2,500 mm), Z = 2,000 (W mm = 2,500 mm), Z = 2,000 mm. t the core, the manufacturing and inspection capabilities have permitted LUFKIN to produce gear units where capacities reach 60,000 kw, rotation speeds up to 60,000 rpm (180 m/s) and torques of 100,000 mdan. To obtain this level of performance, LUFKIN has installed high precision machining, gear tooth generating and grinding equipment. LUFKIN has also made significant investments in inspection and control equipment to ensure all products meet high quality levels. All rotating elements are dimensionally inspected with a Höfler CNC gear checker. Each casing is geometrically inspected using 2 three-dimensional Poli coordinate measuring machines working in tandem, with a space measuring capacity covering 20 m 3. LUFKIN uses skilled technicians to perform mechanical tests, metallurgical controls and non destructive testing. All inspection results are compiled into a documentation package for each project and can be provided as required. In 1975, LUFKIN began establishing a Quality Assurance system which has resulted in obtaining ISO 9001 Certification.

8 Veri Alma Data acquisition Performans Testi Performance Testing Kontrol Odas Control room Motor 1000 kw 1,000 kw motor Dinamometre 750 kw 750 kw dynamometer türbini tara- redüktörün testi Testing a 6,930 kw speed reducer to be driven by two ALSTOM steam turbines. L UFKIN in performans test bölümü yüksüz son h z testi,dinamometre yük test ve daha yüksek güçteki üniteler için de - in test olup,10 mikron ölçebilen bir filtre ile ± 1 C ye basabilmektedir. Veri alma sistemi,belirlenen aral klarla ses,vibrasyon üzere,mü. 2,000 litre/dak ve ± 1 C s cakl k düzeninde Ya ak sa layabilen ya lama sistemi Lubrication system capable of providing oil flows of 2,000 liters/min and temperature regulation ± 1 C. LUFKIN s performance testing facility allows engineers to monitor and gather data, insuring that each product meets or exceeds the most stringent industry standards and particular specifications. To the customer, this means smooth initial start-up and years of efficient operation. Testing options include: Full speed no load testing to meet API 613, API 677 and AGMA standards, dynamometer load testing and back-to-back locked torque testing for higher powered units. LUFKIN s test stand, driven by a 1,000 kw electric motor, is capable of delivering up to 2,000 l/min of oil at a pressure accurate to within 0.10 bar and regulated to within ± 1 C with a filter rating of less than or equal to 10 microns. The data acquisition system is fully customizable to meet specific customer requirements for sound, vibration and temperature information recorded in specified time intervals.

9 Demir,Çelik ve Metal leme Iron, Steel, and Metal Processing Gandrange Gandrange (France) (France) da UNIMETAL da UNIMETAL de de kurulu kurulu Kontinü Kontinü blum blum döküm döküm ünitesi ünitesi Continuous bloom bloom caster caster in service in service at UNIMETAL, at Gandrange (France). CEGEDUR-PECHINEY kontinü kontinü aluminyum aluminyum Döküm ünitesi Döküm için üretilmi,5 ünitesi Etapl için ve üretilmi,5 1,265:1 uranl Etapl planetory ve 1,265:1 redüktör uranl planetory A rl k : 5 redüktör ton. A rl k : 5 ton Two Two planetary planetary gear gear reducer reducer units units with with 5 stages 5 stages and and 1,265: 1,265: 1 ratio 1 ratio for for CEGEDUR-PECHINEY CEGEDUR-PECHINEY continuous continuous aluminum aluminum caster. caster. Unit Unit weight: weight: 5 5 tons. tons D tel çekim tezgahl planet aktarma sistemleri bütün uygulamalarda problemsiz ve de. Thailandda DMS nin Sendzimir hatt için Yap lm,4 k aftl kw pinyon stand Thailandda A rl k DMS : 20 nin tonsendzimir hatt için Yap lm,4 k aftl kw pinyon stand 4,000 kw pinion A rl k stand : 20 ton. with 4 output shafts,delivered 4,000 kw pinion to stand DMS with for 4 Sendzimir output shafts, rolling delivered mill installed to DMS for in Sendzimir Thailand. rolling Weight: mill 20 installed tons in Thailand. Weight: 20 tons. For the Iron, Steel, and Metal Processing Industries around the world, LUFKIN designs and manufactures speed reducers either to comply with standards established by the user, or customized to meet the requirements of a specific application. Thousands of units of various sizes, some of them as heavy as 50 tons, have been in service for decades: providing motion in materials handling: traveling cranes, transfer cars, ladle tilters, etc. driving special machines: continuous casters for steel, aluminum and other metals, rolling and finishing mills, presses, straighteners, shears, coilers, drawing and wire drawing benches, etc. The reliability of LUFKIN products is such that its parallel shaft, right angle drive and planetary gearboxes are most often chosen because they ensure trouble free service in all applications, many of which operate continuously, where high torques exceeding 100,000 mdan are to be transmitted.

10 Ekstruder ve Mikserler Extruders and Mixers JACOBS JACOBS ENGINEERING ENGINEERING (U.S.A.), (U.S.A.)a olan,4,500 kw gücünde 253 mm çift a sat lm olan,4,500 kw gücünde 253 mm çift vidal ekstruderini çal t ran. LUFKIN in 253TS çift h zl modeli LUFKIN s model 253TS two-speed drive LUFKIN s model 253TS two-speed drive delivered to JACOBS ENGINEERING delivered to JACOBS ENGINEERING (U.S.A.), used to power a 4,500 kw corotating 253 mm twin screw extruder (U.S.A.), used to power a 4,500 kw co-rotating 253 mm twin screw extruder. MICHELIN (France) a sat lan çift k milli (11,3 ve 10,67 dev/dak) çevrim oranlar 159,3 MICHELIN ve 168,7 (France) olan Kau uk a sat lan Mikser çift k redüktörü milli (11,3 ve 10,67 dev/dak) çevrim oranlar 159,3 ve 168,7 olan Kau uk Mikser redüktörü Rubber mixer reduction unit delivered to MICHELIN Rubber (France) mixer reduction kw unit - 2 delivered output shafts (11.3 and rpm) :1 and 168.7:1 ratios to MICHELIN (France) kw - 2 output shafts (11.3 and rpm) :1 and 168.7:1 ratios. P i uygulamalarda,lufkin,entegre LUFKIN kauçuk mikser tahrik üniteleri göre ayarlanabilen,80 litrelik küçüklerden yelpazesinde mikser tahrik üniteleri LUFKIN teknik bilgi ile kalite kontrol sistemi ve bu alandaki tecrübesiyle 100 üksek güvenirlik seviyesinde üretebilmektedir. VPI-MIRREX VPI- (U.S.A.) için imal edilmi olan,112kw 4112kW motor taraf ndan 4 motor çevrilen t Polimer merdanesi anzuman Polymer Polymer calender calender drive drive unit unit delivered to to VPI-MIRREX (U.S.A.) (U.S.A.) for the for plastics the plastics industry, industry driven driven by four by four 112 kw 112 motors. kw motors I n all the fields where products have to be manufactured by extrusion: plastic, rubber, paper, food-processing, LUFKIN supplies special gear units with or without an integral thrust bearing, with one output shaft (single screw extruder) or two co-rotating or counter-rotating output shafts (twin screw extruder). LUFKIN is also a worldwide leader in the manufacturing of rubber mixer drives. A comprehensive range of products suited to customer s needs is offered by LUFKIN, from the smallest 80-liter to the biggest 620-liter batch mixer drives, on which the output shaft centers and the friction ratio are customized. LUFKIN s experience in these markets with products approaching 100 tons, its technical skill and quality control system, enable the company to manufacture highly reliable equipment strictly in accordance with its customers specifications.

11 Hidrolik Enerji Hydropower Herkimer (USA) da ki küçük Hidro elektrik santral N n 560 kw güçlü dört adet Çavu ve Helis di li Herkimer H z artt r c lar micro. power station (USA) with four Herkimer 560 kw micro bevel power and station cylindrical (USA) speed with increasers four 560 kw bevel and cylindrical speed increasers. Yarrawonga (Avustralya) daki mikro Yarrawonga Enerji (Avustralya) santralinin daki mikro kw gücünde Enerji santralinin Dik milli h z yükselticis kw gücünde Dik milli h z yükselticisi kw vertical shaft speed kw increaser vertical for shaft Yarrawonga micro speed power increaser station for Yarrawonga (Australia) micro power station (Australia). H. er biri birkaç bin kw enerji üretebilen küçük hidroelektrik santralleri bir veya birkaç türbin ile teçhiz edilmi tir. Bu küçük enerji santralleri,bireyler,mahalli idareler ve sudan enerji üreten irketler için için özel ilgi ta maktad r. D k mesafelerde (15 m den az),türbinler alçak h zlarda çal rken,genellikle jeneratör ve alternatörleri çeviren h z artt r c lara ihtiyaç olmaktad r. Bu alanda edinmi oldu u tecrübe ve türbin imal etmekte olan firmalarala olan yak n i birli i sayesinde LUFKIN,özel uygulamalar için h z att rma üniteleri tasarlamakta ve imal etmektedir. Bu yakla mla LUFKIN,dikey,yatay ve e ik aksl Kaplan,Helix ve Francis türbinleri yapm t r. Bir Pit türbininin dik ofset li 2,500 KW gücünde Bir Pit türbininin yatay milli dik ofset h z yükselticisi li 2,500 kw gücünde yatay milli h z yükselticisi 2,500 kw horizontal shaft speed increaser 2,500 kw horizontal shaft speed increaser with with vertical offset for a pit turbine vertical offset for a pit turbine. M icro hydroelectric power stations are equipped with one or more hydraulic turbines that can transmit several thousand kw each. These power plants are of primary interest to independent producers, local communities and to companies that invest in the generation of electricity from water power. For low heads (less than 15 m), turbines run at low speeds requiring in most cases the use of speed increaser units driving the generators or alternators. From the experience gained in this field and in close collaboration with the turbine builders and project engineers, LUFKIN designs and manufactures speed increaser drives suited to a specific application. Adopting this approach, LUFKIN has built all types of speed increaser drives for Kaplan, Helix and Francis turbines with horizontal, vertical or inclined axes.

12 Di li Kaplinler Gear Couplings lonera Modane (Fransa) daki RATEAU rüzgar de irmenlerine ait NEYRPIC türbinlerinin ba lant s n sa layan 400 tipi özel kaplin Güç : P = Kw. lonera Modane (Fransa) daki RATEAU rüzgar de irmenlerine ait NEYRPIC türbinlerinin ba lant s n sa layan 400 tipi özel kaplin Güç : P = kw. Special type 400 coupling, installed at ONERA, Modane (France), for connecting NEYRPIC turbines to Special a RATEAU type 400 wind coupling, tunnel installed compressor. at ONERA, P = Modane 50,000 (France), kw for connecting NEYRPIC turbines to a RATEAU wind tunnel compressor. P = 50,000 kw. JEUMONT SCHNEIDER için yap lm olan,korede hadde hadde Motorlar n n ba lant s nda kullan lan, duru ta bo lanabilen AFX 220 model Kaplin. Couplings type AFX 220, which can be disengaged at rest delivered to JEUMONT SCHNEIDER for connecting rolling mill motors for use in Korea.. LUFKIN Standard * halat tambur tasiyici fren diski * emniyet pimli ve bütün. Tamamen çelikten imal edilen LUFKIN oynak kaplinleri,mükemmel iletilmes bilmektedir, LUFKIN LUFKIN in yatay in yatay balans balans makinas n n Kaplin ünitesi m Coupling hub on LUFKIN s automatic Coupling horizontal hub on LUFKIN s balancing machine. automatic horizontal balancing machine LUFKIN offers a comprehensive range of gear couplings: standard rope drum carrier disc brake disengageable brakewheel large misalignment shear pin high speed and specials of all types. LUFKIN coupling products form the basis of iron and steel industry and EDF standards. The LUFKIN flexible gear coupling, manufactured entirely in steel, permits the transmission of high torques in limited spaces while exhibiting all the qualities of an excellent coupling element. LUFKIN couplings are used widely throughout industry and are renowned for reliability and very high performance particularly with respect to: l oad: the largest are fitted on shafts of 650 mm diameter speed: on some test benches can exceed 30,000 rpm safety: transport of people, handling of heavy loads, etc.

13 Di li Tamiri ve Servis Gear Repair and Service Di li Tamir Atölyesi Dedicated Gear Repair facility Dedicated Gear Repair facility. Bir extruder redüktörünün di li grubunun montaj Reinstallation of a gearset in an extruder reducer Reinstallation of a gearset in an extruder reducer. LUFKIN in Di li tamir ve yerinde bak m hizmetleri m terilere,geni mühendislik deneyimi,ileri teknoloji ve 24 saat hizmet sunabilen uzman personel imkan sa lama hizmetlerini sunabilmektedir. LUFKIN,problemleri tespit etme,önleyici bak m deste i verme ve çözüm önerileri sunma konusunda sanayide lider konumuna sahiptir.makinalar n çal ma verimlili ini sa lamada,performans n azamiye kar lmas ve duru lar n asgariye çekilmesi önemlidir. LUFKIN her marka redüktörün tamiri konusunda deneyimlidir.bununla beraber,ba lant ve kaplinler aynen muhafaza edilerek,di lilerin tamiri veya büyütülmesi de mümkündür. Yüksek kaliteyi sa lama ad na,lufkin en yüksek kalibreli ürün ve hizmeti sunmaktad r.tasar m,üretim,montaj ve test i lemlerinin her safhas nda,sürekli kalite kontrol uygulamak suretiyle,lufkin tüm ürünlerin uyum ve performans n teminat alt na almaktad r. Seri ba l iki k z yükselticinin h z ve güç art r m ndan sonra denenmesi Testing Testing two speed two speed increasers in in series after speed and power upgrade. upgrade. LUFKIN Gear Repair and Field Service provides customers with a vast resource of engineering expertise, advanced technology and 24-hour specialists. For years, LUFKIN has been an industry leader in evaluating problems, providing preventative maintenance support and offering solutions. Minimizing downtime and maximizing performance are critical to maintaining equipment operating efficiency. LUFKIN has the expertise to repair all brands of gear drives. In addition, replacement drives can be modified or upgraded while still fitting the dimensions of the original equipment, such as foot print and couplings. Maintaining a steadfast commitment to quality, LUFKIN provides the highest caliber of products and services available. During each phase of design, manufacturing, assembly and testing, LUFKIN assures the integrity and performance of every product through continuous quality control procedures.

14 Yerinde Servis Field Service LUFKIN makina ar zalar nda,m terilerin yerlerinde verdi i H zl servis ile gerek duru,gerekse di er nedenlerle olu acak maliyetleri ciddi oranda d rmektedir. Prompt on-site response by LUFKIN Field Service anywhere at any time can drastically reduce downtime and other costs resulting from equipment failures teknik seminerleri düzenlemektedir. LUFKIN Gear Repair and LUFKIN Field Service Gear Repair provides and Field both Service provides on-site both and on-site off-siteand training off-site seminars training to seminars educate to educate customer personnel about about proper proper equipment equipment operating operating and and maintenance procedures. Dsayesinde LUFKIN, nereden gelirse gelsin servis sahiptir. veya ilmesinin karar vermek için, LUFKIN bünyesindeki imkanlar ile etkin çözüm üretebilmektedir. uza sanayideki en kaliteli teknik hizmeti vermek arak,geleneksel ölçüm aletlerine nazaran The The laser laser alignment system is is much much more more accurate accurate and faster than than the the traditional traditional dial gauge dial gauge to align to the align shaftsthe shafts of two machines of two machines. Vibrasy Derin. inceleme ile LUFKIN,gereksiz tespitleri yapabilir. Through diagnostics including Through vibration diagnostics analysis, including LUFKIN vibration can analysis, detect LUFKIN and pinpoint can detect problems and pinpoint early problems early to prevent unnecessary to prevent unnecessary repairs and repairs and expenses expenses A worldwide network of offices and service centers allows LUFKIN to respond quickly to a service call anywhere at any time. When the LUFKIN representative arrives on site, the problem is accurately assessed. Whether the unit is in need of service, repair or replacement, LUFKIN has the in-house capabilities to provide a fast, effective solution. LUFKIN provides a timely solution to an existing problem or offers maintenance expertise, according to each customer s requirements, on both LUFKIN and non-lufkin units. Through the use of predictive maintenance assessment and by establishing proper maintenance procedures, equipment life can be extended. Customers can rely on LUFKIN s outstanding engineering capabilities, technological innovation and unsurpassed service to provide the finest product design and technical support in the industry.

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