Geographical Location Coğrafi Konum. From Istanbul to Sivas approximate 10 hours by the taxi, one hour by the plane

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2 Geographical Location Coğrafi Konum From Istanbul to Sivas approximate 10 hours by the taxi, one hour by the plane 2

3 TOTAL LAND/TOPLAM ALAN : m² COVERED AREA/KAPALI ALAN : m² FUTURE FOUNDRY NEW FUTURE MACHINING NEW 3

4 EMPLOYEES / ÇALIŞANLAR SENIOR MANAGERS AND ENGINEERS / ÜST DÜZEY YÖNETECİ VE MÜHENDİSLER : 17 OTHER MANAGERS /DİĞER YÖNETİCİLER : 22 TECHNICIANS /TEKNİKERLER : 16 QUALITY DEPARTMENT PERSONS / KALİTE BÖLÜMÜ PERSONELİ : 24 OTHER WORKERS / DİĞER OPERATÖRLER : 307 TOPLAM / TOTAL : 386 4

5 EMPLOYEES EDUCATION ÇALIŞANLARIN EĞİTİM DÜZEYİ (% 36) (% 26) (% 24) 60 (% 14) PRIMARY 5 YEARS - İLKOKUL 5 YILLIK PRIMARY 8 YEARS - İLKOKUL 8 YILLIK HIGH SCHOOL - LİSE HIGHER EDUCATION - YÜKSEK OKUL 5

6 SALES USD

7 R&D CENTER HAS 6th PLACE IN TURKEY IN TERMS OF PROJECT CAPABILITY 7

8 TO EXPORT TO 42 COUNTRIES IN 6 CONTINENTS 6 KITADA 42 ÜLKEYE İHRACAT 8

9 PRODUCT RANGE/ ÜRÜN ÇEŞİTLİLİĞİ

10 INVESTMENT PLAN YATIRIM PLANI 10

11 ESTAS AWARDED WITH 3 NEW PROJECTS 11

12 CREDIT RATING REPORT

13 EXIMBANK CREDIT LIMIT 13

14 PRODUCTION METHODS & CAPACITY ÜRETİM YÖNTEMLERİ VE KAPASİTE 3 DIFFERENT PRODUCTION METHODS ARE USED IN ESTAS CAMSHAFT PLANT. CAST IRON METHOD, ASSEMBLED CAMSHAFT METHOD AND STEEL MACHINING METHOD. ESTAŞ KAM MİLİ FABRİKASINDA 3 FARKLI ÜRETİM METODU KULLANILMAKTADIR. DÖKÜM YÖNTEMİ, MONTAJLI KAM MİLİ YÖNTEMİ VE ÇELİK İŞLEME YÖNTEMİ. ABOUT DIFFERENT CAMSHAFTS UP TO MM LENGTH WITH STEEL AND CHILLED/DUCTILE IRON. YAKLAŞIK FARKLI KAM MİLİ MM UZUNLUKTA ÇELİK VE CHILL/SFERO DÖKÜM MALZEMEDEN İŞLENEBİLMEKTEDİR. 14

15 FOUNDRY / DÖKÜM ESTABLISHMENT YEAR-KURULUŞ YILI : 1991 LAND-ALAN : m² COVERED-KAPALI ALAN : m² CAPACITY-KAPASİTE : TONS / YEAR-YILDA TON EMPLOYEES ÇALIŞAN : 100 PRODUCTS-ÜRÜNLER : CHILLED- DUCTILE- GRAY CASTING / CHİLL-SFERO-GRİ DÖKÜM 15

16 PRODUCTION METHOD ÜRETİM METODU THE FOUNDRY HAS WORLD-CLASS EXPERTISE IN PRODUCING CHILL CASTINGS. A METHOD OF HARDENING WEAR SURFACES DURING THE CASTING PROCESS CHILL DÖKÜM ÜRETİMİNDE DÜNYA STANDARTLARINDA UZMAN. AŞINMA YÜZEYLERİNİN DÖKÜM SIRASINDA SOĞUTULARAK SERTLEŞTİRİLDİĞİ BİR METOD 16

17 PRODUCTION METHOD ÜRETİM METODU Classical weight reduction with Quartz tube Samples for Shell core casting Shell core application has 15 % weight advantage according to Quartz tube application 17

CAMSHAFT MACHINING PLANT ESTABLISHMENT YEAR / KURULUŞ : 1977 CAPACITY/ KAPASİTE : 3.

KAMMİLİ / CAMSHAFT, KÜLBÜTÖR MİLİ / ROCKER SHAFT BALANS MİLİ / BALANCE SHAFT MATERIAL

18 CAMSHAFT MACHINING PLANT ESTABLISHMENT YEAR / KURULUŞ : 1977 CAPACITY/ KAPASİTE : PCS / YEAR-YILDA ADET EMPLOYEES /ÇALIŞAN : 259 PRODUCTS /ÜRÜNLER : KAMMİLİ / CAMSHAFT, KÜLBÜTÖR MİLİ / ROCKER SHAFT BALANS MİLİ / BALANCE SHAFT MATERIAL USED/KULLANILAN MALZEMELER : CHILLED AND DUCTILE IRON, STEEL / CHİLL VE SFERO DÖKÜM, ÇELİK 18

19 CAMSHAFT MACHINING PLANT 19

20 CAMSHAFT MACHINING PLANT 20

21 ASSEMBLED PRODUCTION Knurling operation is applied on the surface of end piece by Estaş. Broaching operation for cams is done in order to increase strength of the cams on tube by ESTAŞ. Each tube has a hexagonal section formed by cold-pressing technique and Knurling operation is applied by ESTAŞ. 21

22 ASSEMBLED PRODUCTION Cam and journal ring parts assembled to tube by broaching.. Sprocket tube will be assembled by close fit. 22

PRODUCTS / ÜRÜNLER The Estas machining plant includes the latest automated equipments in use today - multi-axis mills, drills, lathes, grinders, and

23 PRODUCTS / ÜRÜNLER The Estas machining plant includes the latest automated equipments in use today - multi-axis mills, drills, lathes, grinders, and super-finishers with inspection and quality-control check-stations throughout the plant. Steel Camshaft / Çelik Kam Mili SAE 8620H, SAE 1050, 16MnCr5 23

24 HEAT TREATMENT EMPLOYEES ENGINEERS / MÜHENDİSLER : 2 TECHNICIANS /TEKNİKERLER : 1 QUALITY DEPARTMENT PERSONS / KALİTE BÖLÜMÜ PERSONELİ : 1 OTHER WORKERS / DİĞER OPERATÖRLER : 9 TOPLAM / TOTAL : 13 24

25 HEAT TREATMENT CAPACITY MAX. CEMENTATION CAPACITY DIA.150 mm LENGTH 1200 mm MAX. INDUCTION HARDENING CAPACITY DIA.150 mm LENGTH 1800 mm GAS CARBURAZING FURNACE : 7 DEEP FREEZING : 3 INDUCTION HARDENING FURNACE : 3 TEMPERING FURNACE : 1 ANNEALING FURNACE : 1 MANGANESE PHOSPHATE BATH : 1 COPPER PLATING BATH : 1 CRACK CONTROL STATION : 1 TOPLAM / TOTAL : 18 25

26 RESEARCH AND DEVELOPMENT SECTION OPENING OF : TOTAL AREA : 1540 m² RESEARCHER : 16 TECHNICIAN : 40 SUPPORT STUFF : 6 TOPLAM / TOTAL : 62 26

27 DEPARTMENT OF EDUCATION EĞİTİM BÖLÜMÜ 27

28 QUALITY CONTROL DEVICES 28

29 STOCK AREA 29

30 LEAN PRODUCTION SYSTEM 30

31 CERTIFICATES 31

32 CERTIFICATES 32

33 CERTIFICATES 33

34 UNIVERCITY EDUCATION PARTNERSHIP PROGRAM 34

35 AWARDS / ÖDÜLLER 35

36 AWARDS / ÖDÜLLER 36

37 O.E.M. CUSTOMERS O.E.M. MÜŞTERİLERİMİZ DENMARK/DANİMARKA ENGLAND/İNGİLTERE GERMANY/ALMANYA GERMANY/ALMANYA AUSTRIA FRANCE/FRANSA RUSSIA INDIA TURKEY/TÜRKİYE TURKEY/TÜRKİYE TURKEY/TÜRKİYE TURKEY/TÜRKİYE SWEDEN/İSVEÇ USA/ABD USA/ABD POLLAND ITALY ROMANIA BRASIL ARGENTINA BUKH DIESEL RICARDO AUDI /BOSCH JENBACHER BOSCH PSA/RENAULT AVTOVAZ TATA/RENAULT/MAHABAL/MAHINDRA OYAK-RENAULT TÜMOSAN (FIAT) TÜRK TRAKTÖR (FIAT) FORD SCANIA CUMMINS-WOODWARD-CATERPILLAR GE-WAUKESHA FIAT FIAT DACIA IVECO LATIN PSA 37

38 O.E.M. CUSTOMERS O.E.M. MÜŞTERİLERİMİZ

39 MILESTONES Establishment of Estas camshafts / Estaş Kam mili fabrikasının kuruluşu Opening of casting plant / Döküm Fabrikasının açılışı Receipt of first Quality Document (ISO 9001) / İlk Kalite Belgesinin alınması (ISO 9001) ISO/TS certification First Fuel Pump Camshafts production to original producer / Orijinal üreticiye ilk yakıt pompa millerinin üretimi Opening of inhouse gas carburizing units / Gaz karbürizasyon ünitelerinin açılışı Establishment of R&D Center certification by Goverment incentive program 2012 Starting of INOTECH 12K Lean Production studies / INOTECH 12K Yalın Üretim Çalışmalarına başlanması ISO Environmental Management Systems / Çevre Yönetim Sistemi OHSAS Health & Safety Certification / OHSAS İş Sağlığı ve Güvenliği 39

40 XPI PROJECT PERFORMANCE 40

41 DELIVERY PERFORMANCE 41

42 42

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best association for camshaft...

best association for camshaft... www.estas.com.tr ESTAŞ Eksantrik San. ve Tic. A.Ş. 1. Organize Sanayi Bölgesi 1. Kısım 2. Cad. No:31 PK. 22 58060 Sivas / TURKEY Tel:+90.346. 218 12 20 (3 Lines) Fax:+90.346. 218 12 31 e-mail : estas@