Seri No: 404 Kilitli Parke Taþý, Bordür ve Biriket Üretim Makinasý Interlock, Curbstone and Hollow Block Making Machine Pallet Size: 1300x950 25 lik Makina / Machine of 25 CS-25 8 x 8 Plus Turbo Large
CS-25 8 x 8 Plus Turbo Large Kilitli Parke Taþý, Bordür ve Biriket Üretim Makinasý Interlock, Curbstone and Hollow Block Making Machine Makine Gövde Aðýrlýðý 18 Ton. Saðlam Konstrüksiyon Uzun Ömür Demektir. Machine body weight is 18 Tons. To say Strong Construction is that means long life. KAPASÝTE/CAPACITY KAPASÝTE/CAPACITY 600-700 m 2 / 8 saat 600-700 m 2 / 8 hours 600-700 8.000-10.000 adet /8 saat 8.000-10.000 pcs /8 hours 8.000-10.000 TÜRKÝYE DE YOLLAR VE KALDIRIMLAR 1965 YILINDAN BU YANA ERMAK TEKNOLOJÝSÝYLE DÖÞENÝYOR. THE ROADS AND PAVEMENTS ARE BEING PAVED IN TURKEY BY ERMAK TECHNOLOGY SINCE 1965 Design without Cuber 01 02
CS-25 8 x 8 Plus Turbo Large ÇOK HIZLI KURULUR, KOLAY ÇALIÞTIRILIR ARIZA YAPMAZ, OPRATÖR DOSTUDUR SIKIÞTIRMA GÜCÜ ÇOK YÜKSEKTÝR IT IS ERRECTED AND OPERATED EASILY. DOESN'T INTERRUPT AND OPERATOR FRIENDLY COMPRESSION POWER IS VERY HIGH. Design with Cuber 03 04
CS-25 8 x 8 Plus Turbo Large ÖN ÇIKIÞ ÝSTÝF ROBOTU : Makina önündedir, manuel makinalar için 8 sýra, otomatik makinalar için 10 sýra üst üste taze mal istifler. Otomatik çalýþýr.10 sýra paleti dýþarý çýkararak forklifte hazýr hale getirir ELEVATOR : It locates in front of the machine, 8 ranges for manuel hachines, 10 range for automatic machines, have stackýng capacities It Works automaticly. 10 range pallets are discharged by the elevator and forklift pick the 10 range pallets up easly ÇÝMENTO SÝLOSU : Standart kapasitesi 50 tondur. 75 Tona kadar yükseltilebilir. Silodaki çimento, Ýtalyan WAM marka çimento helezonu ile mixer üstündeki çimento kantarýna gönderilerek tartýlýr. SILO OF CEMENT : Standart capacity is 50 tons. Cement in the silo is sent to cement scala by the wam brand cement helix that made in Italy TOPLAMA ROBOTU (PAKETLEME ROBOTU) ROBOT TIGER Makina üretim paletlerinin üzerindeki kurulmuþ taþlarý otomatik olarak toplayarak sevkiyat paletlerine üst üste istifler. Bu robot normalde 6-8 iþçinin yaptýðý iþi yapar. Tam otomatik çalýþýr ve makinanýn ürettiði her türlü taþý toplayabilir. ROBOT TIGER HER KALINLIK VE DESENDEKÝ TAÞI KIRMADAN, DÖKMEDEN VE EN YÜKSEK HIZDA SEVKÝYAT PALETLERÝNE ÝSTÝFLEYEBÝLEN ÝFTÝHAR ETTÝÐÝMÝZ MÜÞTERÝNÝN TAKTÝRÝNÝ KAZANARAK KENDÝNÝ ÝSPATLAMIÞ, SINIFININ EN ÝYÝ ROBOTUDUR. The robot collects dried stones over the manufacturing pallets then stacks on the ordinary pallets. This robot insist of 6-8 workers. lt can be worked complately full autamatic and can be collected any Stones thatwas produced by the machine. ROBOT TIGER CAN BE QUICKLY STACKED COLLECTING TO THE ORDUNARY PALLETS. IT DOES NOT FALL AND BROKE ANY THICKNESS OR DESINGNS OF STONES. IT IS THE BEST OF ITS OWN CLASS ARKA GÝRÝÞ ÝNDÝRME ROBOTU : Ayaklý palet olan makinalarda kullanýlýr, makina arkasýndadýr ve paletleri teker teker indirerek makinaya gönderir. Otomatik ve sürtünmesiz çalýþýr LOWARATOR : It is used on the machines which using palet with lag. It locates back side of the machine. And it sent the pallets to the machine one by one. It Works automaticly MIXER / MÝKSER Manuel makinalar için : 750 lt. lik mixer kullanýlýr - 37 kw Otomatik makinalar için : 750 lt. lik mixer kullanýlýr - 37 kw - Mikser içinde 15 mm kalýnlýðýnda çelik aþýnma plakalarý kullanýlýr. - Karýþtýrma papuçlarý aþýnmaya dayanýklý özel dökümdür. - Mikser papuçlarý çok hýzlý ve mükemmel karýþým yapacak þekilde dizayn edilmiþtir. - Mikser boþaltma kapaðý hidroliktir. KAPASÝTE : 750 lt - 37 kw CAPACITY : 750 lt - 37 kw - The materials that used Inside warll of the mixer are 15mm thicness abrasion steel - Mixing shoes are special foundry in terms of abrasion - The mixer shoes are designed for mixing quicly - Mixer discharge cover is worked by hydraulic KANTAR BANDI : Bunker altýna yerleþtirilir ve tartým bu bant üzerinde yapýlýr. Bant geniþliði 800 mm dir. Bant kefeli sistemdir. Tartým 4 adet load-cell le yapýlýr. Tahrik Redükörü 5.5-7.5 kw týr. SCALA BAND : Scala band located under the bunker and scalling abligations are being done on this band. Band width is 800mm. It is pan of a balance system. scallings are being done by 4 load-cells. Forcing reducer motor power is 5,57,5 kw. AGREGA BUNKERLERÝ : Kum, çakýl, taþ tozu gibi malzemeleri dozajlama amaçlý depolamak için kullanýlýr. 25 li makinalar için standart: 15 ton x 4 göz = 60 ton kapasitelidir. (Ýsteðe göre 40 ton x 4 göz = 160 ton toplam kapasiteye kadar artýrýlabilir) BUNKERS FOR AGREGATE : The bunker is using to stack, those are sand, sand powder and agregates. 15 tons x 4 levels=60 tons capacity is a standart for 25 capacity machines (according to customer request, capacity can be increased up to 40 tons levels = 160 tons) 05 06
TEK MÝKSERLÝ ÖRNEK YERLEÞÝM PLANI SAMPLE LOCATION LAYOUT FOR SYSTEM WITH ONE MIXERS ÇÝFT MÝKSERLÝ ÖRNEK YERLEÞÝM PLANI SAMPLE LOCATION LAYOUT FOR SYSTEM OF DOUBLE MIXERS OTOMATÝK MÝXER GURUBU 1 - BETON BLOK ÜRETÝM MAKÝNASI 2 - TOPLAMA ROBOTU (PAKETLEME ROBOTU) 3-4 GÖZLÜ AGREGA BUNKERÝ 4 - KEFELÝ AGREGA KANTARI 5 - BUNKERDEN MÝXERE TRANSFER BANDI 6 - MÝXER 7 - ÇÝMENTO SÝLOSU 8 - ÇÝMENTO HELEZONU 9 - MÝXERDEN MAKÝNAYA TRANSFER BANDI 10 - PRES ÜSTÜ DAÐITICI BANDI AUTOMATIC MXER GROUP 1 - CONCRETE BLOCK MAKING MACHINE 2 - CUBER 3 - AGGREGATE BUNKERS OF 4 SECTIONS 4 - WEIGHING BELT WITH WEGHING SCALE 5 - CONVEYOR BELT FROM BUNKERS TO THE MIXER 6 - MIXER 7 - CEMENT SILO 8 - SPIRAL CONVEYOR 9 - CONVEYOR BELT FROM MIXER TO THE MACHINE 10 -SCHUTTLE BELT ON THE MACHINE OTOMATÝK MÝXER GURUBU 1 - BETON BLOK ÜRETÝM MAKÝNASI 2 - TOPLAMA ROBOTU (PAKETLEME ROBOTU) 3-4 GÖZLÜ AGREGA BUNKERÝ 4 - KEFELÝ AGREGA KANTARI 5 - BUNKERDEN MÝXERE TRANSFER BANDI 6 - BÜYÜK MÝXER 7 - KÜÇÜK MÝXER 8 - ÇÝMENTO SÝLOSU 9 - ÇÝMENTO HELEZONU 10 - MÝXERDEN MAKÝNAYA TRANSFER BANDI (2 ADET) AUTOMATIC MXER GROUP 1 - CONCRETE BLOCK MAKING MACHINE 2 - CUBER 3 - AGGREGATE BUNKERS OF 4 SECTIONS 4 - WEIGHING BELT WITH WEGHING SCALE 5 - CONVEYOR BELT FROM BUNKERS TO THE MIXER 6 - MIXER 7 - CEMENT SILO 8 - SPIRAL CONVEYOR 9 - CONVEYOR BELT FROM MIXER TO THE MACHINE 10 -SCHUTTLE BELT ON THE MACHINE 3 8 7 4 3 8 5 6 8 6 7 9 4 5 10 10 9 10 9 2 1 1 2 07 08
CNC KALIPLAR TÜRKÝYE NÝN EN HASSAS KALIPLARINI BÝZ ÜRETÝYORUZ WE ARE PRODUCING THE MOST SENSITIVE MOULDS IN TURKEY A COMPANY OF FIRSTS EN YÜKSEK TEKNOLOJÝYÝ KULLANIYORUZ. WE ARE USING THE LATEST TECHNOLOGY The only Turkish firm to attend to foreign exhibitions (1997) Yurtdýþý Fuarlarýna Katýlan (1997) Ýlk Türk Firmasý EL DEÐMEDEN ÝÞLÝYORUZ. WE ARE MANUFACTURING OUR MOULDS UNTOUCHING The first company which took brand registration certificate Marka Tescil Belgesini Alan Ýlk Firma SIFIR HATA ÝLE ÝÞLÝYORUZ. WE ARE MANUFACTURING OUR MOULDS WITHOUT MISTAKE The first company to get ISO 9001-2000 certificate ISO 9001 Belgesini Alan Ýlk Firma The first company to realize mould production with Cnc machines CNC Makinalarla Kalýp Ýmalatýný Gerçekleþtiren Ýlk Firma The first and only company which hardened moulds in furnaces within company s body Kalýplarý Kendi Bünyesinde Kurduðu Ocaklarda Sertleþtiren Ýlk ve Tek Firma ÝÞLEDÝÐÝMÝZ KALIPLARI KENDÝ TESÝSLERÝMÝZDE SERTLEÞTÝRÝYORUZ. we are hardening the moulds in our own factory. Kalýplarýmýz en yüksek bilgisayarlý CNC teknolojileri kullanýlarak, Dünya kalite ve standartlarýnda üretilmektedir. Kalýp önce dolu malzemeden CNC oksijenli kesim makinesi ile oyulur. Sonra CNC iþleme makinelerinde sýfýr hata ile el deðmeden iþlenir. Sonra sertleþtirme ocaklarýmýzda bir dizi sertleþtirme operasyonundan geçer ve olabildiðince sertleþir. En son olarak ta montaja girer. Tüm bu iþlemler tamamýyla kendi bünyemizdeki makine ve ocaklarda yapýlýr. Sonuç olarak Türkiye de bu þekilde üretim yapabilen yani kalýplarý kestikten sonra iþleyen ve sertleþtirebilen tek firmayýz. Mould is firstly carved with CNC oxygen cutting machine from filled material. Then, it is processed with zero error at CNC processing machines without human touch. It passes from a series of hardening operations in our hardening furnaces and becomes hard as much as possible. Lastly, assembly stage begins. All this processes are carried out at machines and furnaces within our body. To summarize, we are the only firm in Turkey which is able to carry out such production by processing and hardening moulds after cutting them. The first and only firm to make a machine which can produce 1600m2 parquet stone in 8 hours 8 Saatte 1600 m2 Parke Taþý Ýmal Edebilen Makinayý Yapan Ýlk ve Tek Firma The first and only company which made a vibrator with high torque and shaft system 7 years ago, and which is still applied successfully Þaft Sistemli ve Yüksek Torklu Vibratörü Yapan Ýlk ve Tek Firma YOUR COMPANY 09 10
HYDRAULIC, ELECTRONIC, CABIN Her makinemizle birlikte resimdeki gibi orjinal bir kumanda kabini verilmektedir. Bu çok amaçlý kabin sistemi, iþini seven ERMAK MÜHENDÝSLERÝ tarafýndan ve tamamýyla müþteri memnuniyeti ön planda tutularak geliþtirilmiþtir. Bu kabin iyi bir çelik konstrüksiyonla imal edilmiþ olup sandviç panelli, renkli çift camlý, yalýtýmlý alüminyum doðramalý yapýsýyla çok kullanýþlýdýr. Hidrolik ünite bu kabin üzerine yerleþtirilerek tüm hidrolik ve elektrik tesisat havadan daðýtýlýr. Bu sayede yerde hiçbir hortum veya kablo bulunmadýðýndan tesisatta uzun süre bakým ihtiyacý olmadýðý gibi günlük temizlik ve bakým çalýþmalarý çok hýzlý, kolay ve hakkýyla yapýlabilir. An original cabin is given together with each of our machines, as in the picture. This multi-purpose cabin system is developed by ERMAK ENGINEERS who love their job, by completely keeping customer satisfaction on foreground. This cabin is produced with good steel construction and very useful with its isolated aluminum joinery structure with colorful double glass and sandwich panel. By placing hydraulic unit on this cabin, all hydraulic and electrical installations are distributed via ceiling. Consequently, as there are no hoses and cables on the ground, no maintenance will be necessary on installations for a long time, while daily cleaning and maintenance works can be performed very quickly, easily and properly. OTOMASYON: PLC, S7-300 OMRON dur. Bu cihazlar, yüksek hýz ve yüksek performansý ile piyasanýn en iyi programlama cihazlarýdýr. ELEKTRÝK SÝSTEMÝ : Elektrik þalt sistemi komple Siemens dir. UZAKTAN BAÐLANTI SÝSTEMÝ : Modem cihazý ile uzaktan eriþimle sorunlara dünyanýn neresinde olursa olsun en hýzlý þekilde müdahale mümkün olabildiði gibi yenilikler eski model makinelere de kolaylýkla adapte edilebilmektedir. AUTOMATION: PLC is SIEMENS S7-300, OMRON. This device is the best programming device of the market with its high speed and high performance; and it is only used by ERMAK in this sector. Hidrolik sistemimizde tamamiyle alman PARKER marka pompalar, filtreler ve PARKER in en yüksek seri valfleri kullan lmaktad r. Hidrolik tesisatta komple orjinal alman mal contal rekorlar ve filttings malzemeleri kullan lmaktad r. Dolay s ile bizim makinalar m zda ya s z nt s veya kaçaklar kesinlikle söz konusu de ildir. ELECTRICITY SYSTEM: Electricity switch system is completely made of Siemens products. REMOTE CONNECTION SYSTEM: Fastest intervention to problems is possible from any location of the world by using remote access with modem device, and innovations can be easily adapted to old model machines. For our hydraulic system, completely German PARKERbrand pumps, filters and PARKER s high series of valves are used. For hydraulic installation, completely German brand pipes and unions are used. Therefore our machines certainly have no leaks and oil leakages. ERMAK is Turkey s first and only company with ISO 9001-2000 Quality Certificate in this sector. 11 12
Örnek Blok Ürünler Example Block Products 13 14
25 LÝ MAKÝNALARIMIZLA 5 CM ÝLE 50 CM ARASINDAKÝ YÜKSEKLÝÐE SAHÝP HER DESEN BETON BLOK TAÞI ÜRETÝLEBÝLÝR. 25 MACHINES WITH BETWEEN 5 AND 50 CM WITH THE PATTERN OF THE HEIGHT OF CONCRETE BLOCK STONE RECOVERABLE 1 BASKIDA DÜNYA KALÝTE STANDARTLARINDA 25 ADET KÝLÝTLÝ PARKE TAÞI 25 PIECES OF QUALITY STANDARDS LOCKED PRINTING WORLD STONE FLOORING 1 BASKIDA MÜKEMMEL KALÝTEDE VE FÝRESÝZ OLARAK 10 ADET 20X40X20 LÝK BÝRÝKET 1 EXCELLENT QUALITY AND FIRES IN PRINTING BLOCK 10 PIECES 20 x 40 x 20 mm BIMS 1 BASKIDA DÖÞEDÝÐÝ ÞEKLÝYLE YANÝ DÝK OLARAK 4 ADET 15-18 x 30 x 70 LÝK KARAYOLLARI BORDÜRÜ 5 ADET 12-15 x 30 x 70 LÝK BELEDÝYE BORDÜRÜ 9 ADET 9-12 x 22 x 50 LÝK BAHÇE BORDÜRÜ 1 VERTICAL TO SAY AS PRINTING Laid 4 pcs 15 to 18 x 30 x 70 mm ROAD Covering 5 pcs 12 to 15 x 30 x 70 mm MUNICIPAL Covering 9 pcs 9 to 12 x 22 x 50 mm GARDEN Covering Ermak Beton ve Ýnþaat Makinalarý San. ve Tic. Ltd. Þti. Ýmes Sanayi Sitesi C Blok 308 Sok. No: 24 Dudullu - Ýstanbul / TURKEY Tel : (+90 216) 364 32 90 : (+90 216) 420 71 89 Fax : (+90 216) 364 03 79 web : www.ermakmakine.com.tr e-mail : ermak@ermakmakine.com.tr