IP Management @ Universities Istanbul, April 14 to 15, 2011 Albert Long Hall, BOGAZICI UNIVERSITY & University Partnership Experiences, Manager Powertrain Calibration and Controls, Assn. Manager Calibration Methodologies
Manufacturing Locations Kocaeli Gölcük Factory Transit & Transit Connect On site dock for export 320,000 vehicles capacity Best Ford Assembly Plant in Europe since 2002(*) İnönü Factory Heavy Duty Truck, engine and transmission Capacity 10,000 Heavy Duty Trucks 55,000 Powertrains Best Ford Powertrain Plant worldwide since 2005 (*)
Engineering Locations Kocaeli Located in Ford Otosan Kocaeli Vehicle Plant Current office capacity: 330 desks Dyno facilities, design studio, PD Workshop Gebze Located in TUBITAK MAM-TEKSEB Technopark Current office capacity: 620 desks No internal test facility Close to TUBITAK facilities, i.e. Hybrid Excellence Centre, Material Labs, Energy Institue, Metrology Labs, Information Tech.
Number of R&D Engineer 1.000 900 850 800 565 550 700 600 464 500 400 299 303 307 300 205 227 200 100 0 2002 2003 2004 2005 2006 2007 2008 2009 2010
Some of our firsts... Puma I5 EU4 The FIRST Engine Developed by Ford Otosan for Ford Motor Company Transit Connect NA, The FIRST and ONLY Vehicle Project in Turkey for USA Market
Production Line Transit/Tourneo Connect All licence, design and engineering rights are shared with Ford Motor Co. Kocaeli Plant is the PVT center Transit Manufacturing under licence Engineering services provided Cargo All licence, design and engineering rights (IP) belong to Otosan Inonu Plant is the PVT center
Hybrid Transit R&D Project The FIRST Turkish Hybrid Commercial Vehicle R&D Project- FOHEV I Partners: FORD, TUBITAK, ITU, OTAM European Union Environmental Program 2007-2008 First Turkish Hybrid Commercial Vehicle FOHEV II-8th Technology Award Winner in Product Category Winner in Product Category FOHEV I FOHEV II
% Foreign/Domestic Consultancy 30 27,3 25 20 17,5 15 12,7 10 8,3 6,9 5 4,1 4,8 0,8 1,1 1,3 0 TIDEB 980232 V227 PROJECT TIDEB 990043 NHDD PROJECT TIDEB 3040169 PUMA I5 PROJECT TEYDEB 305272 9L PROJECT TEYDEB 3070478 NA PROJECT Yurtdışı Foreign Service Danışmanlık Procurement Domestic-University Yurtiçi Üniversite Service Hizmet Procurement Alımı 4 times less Foreign Cosultancy 6 times more National University Consultancy
Hybrid Cargo Projects The main aim of this project is developing performance of a 12,5 lt vehicle with a 9 lt vehicle via using hybrid electric configuration. 9.0L + Hybrid Partners Start/Stop Regen Braking Parallel Hybrid E-Drive E-Assist Charging E-Traction ICE off
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Some other research and development activities Partners Electric motor development for Hybrid Vehicles Partners Electronic Control Unit development for Hybrid vehicles Partners Battery development
NUMBER Scientific Works 60 50 Patent Patent : 219 57 Target 50 40 38 39 30 20 15 10 10 8 0 1 1 2002 2003 2004 2005 2006 2007 2008 2009 2010
Patents on Hybrid Transit Patent Applications: 1. İçten Yanmalı Motor ve Elektrik Motorundan Oluşan Bir Hibrid Araç Konsepti 2. Ayrı Aks Tahrikli Ağır Hizmet Hibrid Araç Konsepti 3. Yüksek Verimli ve Çevreci Bir Hibrit Araç Kontrol Algoritması 4. Hibrid Araçlar İçin Elektrik Motoruna Kombine Şanzıman 5. Hibrid Araç Rejeneratif ve Dinamik Fren Dağılım Özellikli Frenleme Sistemi 6. Motor Durdurmaya İzin Veren Kavrama Kontrol Sistemi 7. İçten Yanmalı Motor ve Üç Elektrik Motorlu Bir Hibrid Araç Konsepti 8. İçten Yanmalı ve Elektrikli Motora Sahip Ağır Hizmet Hibrid Araç Konsepti 9. İçten Yanmalı Motor Otomatik Açma Kapatma Sistemine Yardımcı Darbesiz Kavrama Kapatma Sistemi 10. İçten Yanmalı Motor Elektronik Kontrol Biriminin Kontrolü ile Darbesiz Kavrama Kapatma Sistemi 11. Hibrid Elektrikli Araç Elektronik Kontrol Ünite Dizaynı 12. Otomatik Kavrama Açma Kapatma Sistemi 13. Yük Hücresi Dayanım Limitini Ortadan Kaldıran Bağlama Aparatı 14. Denetleyicilerin Kendi Kendilerini Kapatabilmeleri İcin Bir Ara Devre 15. Pnomatik Enerji Depolama Ve Tahrik Sistemine Sahip Bir Hibrid Araç
Scientific Publications on Hybrid Transit Scientific Publications: 1. Modeling and Control of a Four Wheel Drive Parallel Hybrid Electric Vehicle, IEEE 06 Conference on Control Applications November, 2006, Munich 2. Simulation Program and Controller Development for a 4WD Parallel HEV, Workshop on Hybrid and Solar Vehicles, November 5-6, 2006, Salerno 3. FOHEV Ford Otosan Hybrid Electric Vehicle Prototype, ICAT 2006 International Conference on Automotive Technologies, November 17, 2006, Istanbul 4. Design and Prototype Development of a Split Drive Hybrid Electric Vehicle, EET-2007 2nd European Ele- Drive Transportation Conference, May 30-June 1, 2007 Brussels 5. Performance and Fuel Economy Analysis for Hybridization of a Heavy Truck, EET-2007 2nd European Ele- Drive Transportation Conference, May 30-June 1, 2007 Brussels 6. Ford Otosan Hybrid Electric Vehicle FOHEV, EET-2007 2nd European Ele-Drive Transportation Conference, May 30-June 1, 2007 Brussels 7. Upgrading Heavy Duty Truck Performance and Fuel Economy through Hybridization, IEEE IV 07 Intelligent Vehicles Symposium, June 13-15, 2007 Istanbul 8. A Hybrid Configuration to Combine Parallel and Series Hybrid Drivelines, EET-2008 3rd European Ele- Drive Transportation Conference, March 11-13, Geneva 9. A Control Algorithm for a Parallel/Series Type Hybrid Driveline, EET-2008 3rd European Ele-Drive Transportation Conference, March 11-13, Geneva 10. Electronic and Safety Structural Design of a Hybrid Electric Vehicle, ICVES 2008, 22-24 Sept. 2008 Ohio 11. Energy Recuperation in Electrically Driven Road Vehicles through Regenerative Braking, AVEC 2008 6-9 October 2008 Kobe, Japan
Scientific Publications on Hybrid Transit (cont d) Scientific Publications: 12. Regenerative Braking Algorithm for Energy Efficiency Enhancement of a Front and Rear Wheel Drive Parallel Hybrid Electric Commercial Van, COMVEC08 Commercial Vehicles Conference 2008, 7-9 October 2008 Illinois, USA 13. Maximizing Overall Efficiency Strategy (MOES) for Power Split Control of a Series-Parallel Hybrid Electric Vehicle, COMVEC08 Commercial Vehicles Conference, 7-9 October 2008 Illinois 14. Development of a Hybrid Electric Heavy Duty Truck, ICAT 2008 International Conference on Automotive Technologies, 13-14 November 2008 Istanbul 15. FOHEV II - The Ford Otosan Hybrid Electric Research Prototype Vehicle, ICAT 2008 International Conference on Automotive Technologies, 13-14 November 2008 Istanbul 16. NiMH Battery Pack for HEV, ICAT 2008 International Conference on Automotive Technologies, 13-14 November 2008 Istanbul 17. Design & Prototyping of Hybrid Electric Vehicle Electronic Control Unit, ICAT 2008 International Conference on Automotive Technologies, 13-14 November 2008 Istanbul 18. Electric Control Unit Design for Hybrid Electric Vehicles TOK08, 13-15 November 2008, Istanbul 19. A New Parallel/Series HEV Powertrain Low Carbon Vehicles, 21-23 May 2009, London 20. Design and Implementation of a Series-Parallel Light Commercial Hybrid Electric Vehicle, EVS 24, 13-16 May 2009, Stavanger, Norway 21. The Ford Otosan Hybrid Cargo Prototype Vehicle, IC-EpsMsO, 8-11 July 2009, Athens