Endüstriyel Kolon ve Perde Kal plar Column-Curtain Formwork Systems Endüstriyel Kolon-Perde Kal p Sistemi genel anlamda; Dolu gövdeli H20 ah ap kiri lerin çekmeye ve gerilmeye dayan kl çelik ku aklara kuvvet aktarabilen Ku ak Ba lant Klipsleri ile ba lanmas ve bu ekilde olu an karkas n 18 veya 21mm lik kal p kontrapla (Plywood) ile kaplanmas ile olu ur. Olu turulan paneller Ku ak Birle tirme Elemanlar ile birbirlerine kama ile ba lan r. Panellerin birle tirilmesi kama ile yap ld ndan kurulum ve söküm a amas nda büyük kolayl k sa lar. Perde kal b n n her iki yüzeyine gelen bas nçlar, kal p içine b rak lm pvc borulardan geçen saplamalar (Tie-rod) ile kar l kl aktar l r ve ta- t l r. Bu ankarajlama sistemi emniyetle 90 kn çekme yükü ta yabilir. Kullan lan elemanlar ile geni yüzeyli panolar yap larak tek seferde çok büyük alanlar kaplanabilir. Sistemdeki panolar a r oldu undan sadece vinç ile ta nabilmetedirler. Panolar n montaj bir kere yap ld ktan sonra, i bitimine kadar bozulmadan uygulanabilmektedirler. Böylelikle hem i çilikten, hem de zamandan tasarruf edilebildi i gibi malzeme zaiyat da minimuma iner. Sistemin ta ma kapasitesi yüksek oldu undan çok yüksek perde ve kolonlar n dökülmesi mümkündür. Kullan lan ara parçalar ( ller plate) yani adaptörler sayesinde her türlü projeye ve projenin farkl k s mlar ndaki geometrilere rahatl kla adapte edilebilir. Kal plar yek bir yüzlerine konulan 2 kollu; birincisi aks payandas ve ikincisi ayar payandas olmak üzere dü eyde aküle getirilir. Kal p statik hesaplar Alman DIN 18218 normuna göre yap lmaktad r. Projedeki farkl beton yükseklikleri için perde kal b H20-H20 birle tirme eleman kullan larak h zl, güvenli ve do ru bir ekilde yükseltilebilir. 12
Column-Curtain formwork system takes place by solid webbed H20 timber beams tied to tensile resistant steel walers by the beam clamps that can transmit force to the steel walers, and covering the framed form by plywood.formed panels are connected to eachother by Waler Connectors with using wedges. Using wedges provides ease of erection and dismantling. Fresh concrete pressures that apply over both sides of curtain formwork system are reciprocally transferred and supported through means of tierods placed within the molding. This anchorage system has tensile load-bearing capacity up to 90 KN. Large areas can be covered by establisting large surfaced panels. Heavy panels can be carried only by crane. After the assembling of the panels, they can be used till the end of the job without any dismantling. This speci cation of the system provides reduced labor, time and minimizes wasted material. Since the load bearing capacity of the system is very high, it is possible to cast high walls and columns. By the means of the ller plates, system can be adapted to all kinds of projects,shapes and sizes. Formworks are brought to plumb line in vertical by two armed(axial and adjustable) push-pull props, placed on one side. Static calculations are being made in compliance with the German DIN 18218 norms. The height of the curtain formwork system can be increased by the use of H20-H20 connecting component for varying heights in a speedy and safe manner. 13
14 Perde ve Kolon Kal p Sistemleri / Curtain and Column Formwork Systems
Perde ve Kolon Kal p Sistemleri / Curtain and Column Formwork Systems 15 15
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T P K KOLON KES D / TYPICAL COLUMN CROSS SECTION Plywood H20/300 Çal ma Konsolu Work-on Console Ku ak Ba lant Klipsi Beam Clamp Çelik Kolon Ku a Steel Column Waler H20 Ah ap Kiri H20 Timber Beam Üst Payanda Upper Push-pull Prop Payanda Tespit Kafas Push-pull Prop Head Alt Payanda Lower Push-pull Prop nce Kama Thin Wedge Payanda Taban Plakas Push-pull Prop Base Plate PERDE KALIBI NPU 100 ÇEL K KU AK SEH M TABLOSU / CURTAIN FORMWORK NPU 100 STEEL WALLER DEFLECTION CHART Sehim / De ection (mm) Yük / Load (t/m) 19
T P K KOLON PLANI / TYPICAL COLUMN PLAN Çe itli kolon ebatlar n n dizayn / Design of the columns with different sizes. 40x40 Kolon / Column Tie-Rod H20 Ah ap Kiri H20 Timber Beam Çelik Kolon Ku a Steel Column Waler Ku at Ba lant Klipsi Beam Clamp Somun Nut D Kö e Ba lant Eleman Outer Corner Connector 50x50 Kolon / Column 40x40 Kolon / Column 30x80 Kolon / Column 40x100 Kolon / Column 80x100 Kolon / Column 100x100 cm ayarlanabilir Kolon Kal b ile 40x40 cm kolon kal b dizayn. Design of the 40x40 cm column with adjustable 100x100 cm column formwork. 100x100 Kolon / Column 40x40 Kolon / Column 20
Ürün Kodu Item No Ürün Aç klamas Description A rl k kg Weight kg L / cm 2010001000075 2010001000100 2010001000125 2010001000150 2010001000175 2010001000200 2010001000225 2010001000250 2010001000275 2010001000300 2010001000325 2010001000350 2010001000375 2010001000400 2010001000450 ÇEL K PERDE KU A I Steel Waler NPU 100 75 100 125 150 175 200 225 250 275 300 325 350 375 400 450 15.30 20.85 26.15 31.00 36.50 42.04 46.30 51.40 56.93 62.10 67.40 72.40 78.20 83.40 93.15 2010011000100 Ç KÖ E KU A I kg / m 21.85 Inner Corner Waler NPU 100 Projeye özel ölçü ve kesitler üretilebilir. Custom production possible for projected requirements. 2017000000000 KOLON KU A I Column Waler kg / m 20.90 NPU 100 Projeye özel ölçü ve kesitler üretilebilir. Custom production possible for projected requirements. L / cm 201200100075 201200100100 201200100125 201200100150 201200100175 201200100200 ÇEL K PERDE KU A I PK Steel Waler PK NPU 100 75 100 125 150 175 200 15.49 20.85 26.11 31.26 36.64 42.04 21
Ürün Kodu Item No Ürün Aç klamas Description A rl k kg Weight kg 2011000004050 KÖ E GÖNYES 13.50 Corner Component 40x50 cm Pimli sistemde kullan l r. Used with pin. 2010000028100 MAFSALLI KU AK B RLE T RME ELEMANI 10.50 Articulated Waler Connector Ku ak kamas ile kullan l r. De i ken aç l çelik ku aklar aras süreklili i sa lar. Used with waler wedges. Provides continuance between variable angle walers. 2010000018100 2010000018150 KU AK B RLE T RME ELEMANI Waler Connector Ku ak kamas ile kullan l r. Çelik ku aklar aras ba lant y sa lar. L=100 L= 150 10.29 15.44 Used with waler wedges, for connecting walers. 4010019000100 KU AK KAMASI 0.76 Waler Wedge Ku ak birle irme eleman ve d kö e birle tirme elemanlar n n ba lant s nda kullan l r. Used for fastening walers and waler connectors. 2013000000300 PAYANDA BA LANTI KAMASI 0.35 Push-pull Prop Connection Wedge Kiri ba lant eleman ve payanda ba lant ba l ile kullan l r. Used with girder connector component and pushpull prop head. 22
Ürün Kodu Item No Ürün Aç klamas Description A rl k kg Weight kg 4010000000101 H20- KU AK BA LAMA KANCASI 0.80 H20- Waler Connection Clamp Ah ap kiri lerin çelik ku aklara ba lant s n sa lar. For connecting timber beams to steel walers. 4010000000100 DI KÖ E B RLE T RME ELEMANI 2.70 Outer Corner Connector D kö e ba lant lar için bir adet ku ak kamas ile kullan l r. Used with one waler wedge for connecting outer corners. 4010100200001 H20 - KU AK SIKI TIRMA ELEMANI 0.72 H20 - Waler Fastening Component Ah ap kiri lerin çelik ku aklara ba lant s n sa lar. For connecting wooden beams to steel walers. 4016008120120 ANKRAJ PULU Anchorage Washer 8 mm. Saçdan 120x120 mm olarak imal edilir. 0.90 Made from 120x120x8 mm sheet-iron. 2013010000200 PAYANDA BA LANTI KAFASI 2.30 Push-Pull Prop Head Payanda kamas kullan larak payandalar n çelik ku aklara ba lant s n sa lar. For connecting push-pull props to steel walers by using push-pull prop wedge. 23
Ürün Kodu Item No Ürün Aç klamas Description A rl k kg Weight kg 2010000000200 PANO SÖKÜM PARÇASI Panel Dismantling Component Merdiven aftlar n n iç bölümlerinde panolar n s k mamas ve rahat sökülebilmesi için kullan l r. 1 adet aksesuar kamas gerekir. Used in stair case shafts inner sides for easy dismantling of the panels. 1 wedge required. 1.64 2010000008050 ALIN ÇEKT RME ELEMANI Stopend Tie Al n panolar için üretilmi tir. 1 adet ku ak kamas gerekir. For stopend panels, used with 1 waler wedges. 2.25 4010000202000 H20 - H20 UZATMA ELEMANI 7.40 H20 - H20 Extension Splice Kal p panellerinin yükseltilmesinde ah ap kiri leri birle tirir. Connects the timber beams for heightening of the formwork panels. 4018016000000 ANKRAJ SOMUNU Ø90 0.53 Anchorage Nut Ø90 Dayan m 90 kn dur, galvanizli ve CE belgelidir. Permissible load is 90 kn, galvanized and CE certified. L 2016000000100 TIEROD M L Tierod 100 cm 1.45 2016000000125 2016000000150 2016000000175 2016000000200 ø17 mm transmisyon milinden ovalama yöntemi ile di aç lm t r. 1-6 metre aras de i en boylardad r. Made from dia 17mm transmission road by threading with scrubbing method. Various sizes available between 1-6 meters. 125 cm 150 cm 175 cm 200 cm 1.73 2.10 2.52 2.90 24
Ürün Kodu Item No Ürün Aç klamas Description A rl k kg Weight kg 2010000200100 V NÇ KULBU 4.70 Crane Hook 4013000016060 4013000016120 P M Pin 16x60 mm 16x120 mm Payandalar n kafalara birle imini sa lar. For connecting push-pull props with heads. 0.11 0.19 4011000019130 KU AK P M 0.31 Waler Pin 19x130 mm Kolon ve Perde ku aklar nda kullan l r. Used for column and wall walers. 4014000000100 KOP LYA 0.03 Detent Pin 2018010000000 ÇALI MA KONSOLU 11.10 Work on Console 25
Ürün Kodu Item No Ürün Aç klamas Description A rl k kg Weight kg 2013000000101 PAYANDA TABANI TEKL 1.60 Push-pull Prop Base Plate For Single 8 mm sacdan imal edilir. 1 adet pim ve 1 adet kopilya ile kullan l r. Made from 8 mm thick sheet-iron. Used with 1 pin and 1 detent pin. 2013000000102 PAYANDA TABANI Ç FTL 3.69 Push-pull Prop Base Plate For Double 8 mm sacdan imal edilir. 2 adet pim ve 2 adet kopilya ile kullan l r. Made from 8 mm thick sheet-iron. Used with 2 pin and 2 detent pin. L 4010000200125 4010000200190 4010000200245 H20 AH AP K R Timber Beam H20 Max Kesme Kuvveti 11 kn Max E ilme Momenti 5 knm 125 cm 190 cm 245 cm 6.25 8.87 11.44 4010000200265 4010000200290 Max Shearing force 11 kn Max Bending Moment 5kN 265 cm 290 cm 12.80 13.54 4010000200300 300 cm 15.00 4010000200330 330 cm 15.41 4010000200360 360 cm 16.81 4010000200390 390 cm 18.21 4010000200450 450 cm 21.01 4010000200490 490 cm 22.88 6050040060060 PLYWOOD V DASI Plywood Screw 0.01 M6x60 6050040080080 AH AP V DASI Timber Screw 0.01 M8x80 26
Ürün Kodu Item No Ürün Aç klamas Description A rl k kg Weight kg 2010000000510 H20 - KALAS BA LAMA KÖ EBENT 0.20 H20- Timber Connector 2013006025150 PAYANDALAR Push-pull Props Ø 60x2.5mm 1.5mt. 9.88 2013006025200 2013006025250 2013006025350 Payanda ba lant ba l ve payanda taban ile kullan l r. Used with push-pull prop head and base plate. Ø 60x2.5mm 2mt. Ø 60x2.5mm 2.5 mt. Ø 60x2.5mm 3.5mt. 12.06 15.82 21.33 2013006025450 Ø 60x2.5mm 4.5mt. 28.05 2013007625550 Ø 76x2.5mm 5.5mt. 33.10 2013008925650 Ø 89x2.5mm 6.5mt. 52.43 2013011441070 DEV PAYANDA 6-10 mt. 92.00 Gigantic Push-pull Prop Payanda Ba lant Ba l ve Payanda Taban ile kullan l r. ø 114x4 mm ve ø 89x4 mm borudan imal edilir. Used with Push-Pull Prop Head and the Base Plate. Made from ø 114x4 mm and ø 89x4 mm tubes. 27