TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO: DİLOVASI / KOCAELİ - TURKEY Phone:

Transkript

1 T TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S.

2 A broad range of products and sophisticated materials technology combined with application knowhow are the keys to success in industrial plants. Türbosan API-Process pumps are special type of pumps used for pumping fluids in complicated processes such as petrochemical processes. They manufactured according to API-610 standard. Their long endurance life, reliable and robust construction make them suitable to meet requirements of most demanding applications. Hot or cold fluids, fluids without particles or fluids with small amount of particles pumped with these pumps. Mechanical construction is different than that of conventional pumps and they are specially designed Turbosan s API 610 pumps include below types ; Turbosan API NORM Turbosan API CEP

3 Turbosan API NORM Turbosan API KAT

4 TURBOSAN API EKS TURBOSAN API CAP VY TURBOSAN API CAP VY TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S.

5 General applications : - Petrochemical plants - Chemical industry - Paper industry - Power plants - Oil refineries - Iron and steel industry Pump designation : API NORM 150 / 400 API CEP 150 / 400 Optimum impeller dia. Discharge flange dia. Pump model (End suction) DEFINITIONS API-NORM PUMPS Optimum impeller dia. Discharge flange dia. Pump model (Double suction) API-CEP PUMPS Discharge flange diameter (mm) Ø50 Ø200 Ø65 Ø500 Capacity (Q) (m³/h) Max. 750 Max Discharge head (m) Max. 150 Max. 160 Operating temperature ( C) Speed (rpm) Max Max Note : Pumps with higher pressure values available upon request.

6 DESIGN SPECIFICATIONS OF API PUMPS : CASINGS : - Long life, wear resistant - Complies with API 610 standart. - For low capacity values end suction type, for higher capacities double suction type. - Pump flanges according to ANSI or DIN norms. IMPELLERS : - High efficiency, closed type. - Wide operating range. - Statically and dynamically balanced according to ISO 1940 class 2.5. MECHANICAL SEALS : - According to API 682 (ISO 21049) single or double cartridge type or special double cartridge type mechanical seals are used. - Various API / ISO shaft seal cooling systems applicable. WEAR RINGS: - Casing and impeller can be fitted with wear rings. Impeller wear ring is optionally available upon request. - Wear rings are replacable. - Made of durable, surface hardened material. SHAFTS : - Heavy duty type shafts are used. - Large shaft diameters for achiving low deflection. - Available in different material grades. BEARINGS: - Heavy duty type two off 7300 series bearings with 40 angle of contact. - Norm series pumps have 1 off NU 300 series bearing on impeller side, Cep series pumps have 1 off 6300 C3 series heavy duty type bearing on non drive end. - Bearing housings are heavy duty type, stable and designed according to API Bearings are oil lubricated. For high temperature applications additional cooling systems applied. - Bearing frame material of splitcasing pumps is same as pump casing material. BASE PLATES : - Base plates are heavy duty type and have leakage collection reservoirs and lifting eyelets according to API specifications. They are of sheet metal construction.

7 API MATEARIAL CLASSIFICATIONS COMPONENT S1 S-8 C6 A-8 D1 EN EN A743GrCA15 A351GrF8M Duplex Volute casing A216GrWCB (A216 WCB) (1.4008) (1.4408) (1.0619) (1.0619) EN Impeller Cast iron EN A743GrCA15 (1.4008) A351GrF8M (1.4408) Duplex GG 25 EN Casing wear ring Cast iron EN AISI 420 (1.4021) Duplex GG 25 EN EN EN A743GrCA15 A351GrF8M Duplex Stuffing box A216GrWCB (A216 WCB) (1.4008) (1.4408) (1.0619) (1.0619) EN Shaft AISI 420 (1.4021) AISI 420 (1.4021) Bearing housing Cast iron EN GG 25 Ductile cast iron EN-GJL GGG-40 Ductile Cast iron EN-GJL GGG-40 Ductile Cast iron EN-GJL GGG-40 Ductile Cast iron EN-GJL GGG-40 AISI 4140 AISI 4140 AISI 4140 AISI 4140 Casing studs (42CrMo4) (42CrMo4) (42CrMo4) (42CrMo4) Mechanical seals API 682

8 API 682 Most commonly used shaft sealing cooling systems Single Mechanical Seal Applications API PLAN 11 API PLAN 31 General applications. Pumped medium must be clean and with good heat transfer characteristics. Pumped fluid recirculation from pump discharge to seal through flow control orifice. This application used in case there is suspended particles in pumped medium and specific gravity of particlesis two times that of pumped liquid. Pumped liquid transferred to sealing after passing through cyclone seperator. Double sealing applications API PLAN 52 API PLAN 53A If pumped fluid is dangerous and hazardous or if mixing of pumped fluid and cooling fluid is not desired this plan is used. Buffer fluid is supplied by an external reservoir with pressure below pressure inside the seal chamber Not: Different API plans available upon request. This system is used hot liquid and hazardous / dangerous fluid with low pressure. Barrier fluid is supplied by an external reservoir whichis pressurized above seal chamber pressure.

9 Plan52 TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. API-NORM PUMP : Oil Pos. No Component name Pos. No Component name 01 Volute 50 Stuffing box 05 Wear ring (Casing) 60 Pump shaft 06 Wear ring (Impeller) 200 Bearing 7300 series 20 Impeller 201 Bearing NU300 series 30 Bearing housing 250 Mechanical seal (API-682)

10 Plan53A Plan11 TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. Plan53A Plan11 API-CEP PUMP : Oil Oil Pos. No Component name Poz. No Component name 01 Casing 60 Pump shaft 02 Casing cover 200 Bearing 7300 series 05 Wear ring (Casing) 201 Bearing NU300 series 06 Wear ring (Impeller) Labtecta ring 22 Impeller 250 Mechanical seal (API-682) 30 Bearing housing

11 Manometric Height - Hm (m) TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. TURBOSAN API CEP PUMPS GROUP CURVES TURBOSAN API NORM PUMPS GROUP CURVES API - NORM SERIES PUMPS PERFORMANCE CHARTS (n=1500 rpm) (m /h) /400HD 80/400SN 200/ /400 80/315HD 150/ / /400HD /315 50/315 65/315HD 100/ /315B 80/ / / / /250 50/200 65/250 80/250 80/250HD 100/ /250SN /200 80/ / /200sn 125/ / n=1500 rpm Capacity - Q (l/s)