GELISMiS IZGARA IMALAT SISTEMI

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2 GELISMiS IZGARA IMALAT SISTEMI TetiaSel hem antimonlu hem de kalsiyumlu alasimlardan guvonli bir sekilde izgara uretmek uzere gelistirilmis olup gravite dokum teknolojisindeki son gelismeleri bunyesinde barmdirmaktadir. Sistem izgara imalati igin gerekli turn ekipman ve aparatlan igerrnektedir. Bununla birlikte, sistem musteri imalat ihtiyaglanna gore ozellestirilebilmektedir. BT1 100 Izgara Dokum Makinesi BT1 100 Izgara Dokiirn Makinesi imalata daha fazla etkinlik kazandiran teknolojik ozelliklerle donatilmistir. Tam olarak, makine etkin ve guvenilir uretim saglayan pek gok yenilikler getirmektedir. 1,1 Kw. Degisken hiz kontrollu ana reduktor motor. Daha hassas kursun dozlama igin zaman rolesi ve svig kontrolu kursun valfi. - Ayarlanabilir svig kontrollu yalak devirme tertibati. - Yalak damlama onleyici mekanizma Kursun valfi ve yalak igin alev kalkan sistemi. - Hassas izgara gikartma sistemi. - Turn isilar icin dijital qoslerqe. I I I I I г Г - Сок noktaii kalip isi kontrol sistemi. - Yu'ksek hassasiyette kalip isi kontrolu saglayan gok valfli su sogutma sistemi. - Paslanmaz gelik panel yollugu. abuk sokulur-takilir hortum elemanh mantarlama kolu. zel kauguk transfer bandi. - izgara duzeltme merdaneleri. - Su sogutmali makas giris paleti. - Makas gins destekleme sistemi - Cift bolgeden su sogutmali agir yuk makas. - Makas gikis merdaneleri - Ayarlanabilir transfer plakasi. - Paslanmaz gelik rayli ayarlanabilir istifleme magazini. - Izgara kontrol tablasi. - Gaz, hava ve su igin kapama vanalari. - Komple dahili gaz, hava ve sus tesisati. - Dahili kauguk hurda konveyoiu. - Turn kontrol ve ayarlan ihtiva eden dokunmatik okran Dokunmatik ekran yoluyla imalat bilgi sistemi - Modem baglanti sistemi (Opsiyonelf - Dakikada 18 panele kadar uretim kapasitesi. - Sokulebilir muhafazalar. Izgara Kalibi Izgara kaliplanmiz musteri ihtiyaglanna gore hassas islemdie uretilmektedir. Kalipta dort isitma bolgesi bulunmakta: iki adet sabit kalipta (alt-ust], iki adet ise hareketli kalipta jalt-usl). at-ust. Su sogutma kanallan hareketli kalipta (alt-ust) vc sabit kalipta (me (rncrkcz) yer almaktadir. Bunun yanmda. kaliplarda bes isi kontrol noktasi bulunmaktadir. Her isi bolgesinden baska (dort adet], kalip agzi icin de bir isi kontrol noktasi bulunmaktadir. Turn isilur opeialor ekranindan dijital olarak kontrol edilmekte ve gorulebilmektedir. Kursun Yollugu Kuisun yollukfan rezistanslar ve yuksek izolasyon malzemelen ile montajll olarak sunulur. Etkin isi ve guvenli kursun nakli i?in dort adet rezistans kullanilmaktadir. Yolluklar musteri ihtiyaclarma gore ozellestirilebilmektedir. Yolluklann isi kontrolu operator ekranindan dijital olarak kontrol edilmekte ve gorulebilmektedir. Kursun Pompasi Kursun pompasi Izgara Dokum Makinelerine eiiyik kursun nakletmek uzere tasarlanmistir. Saglam konstruksuyonundan dolayi 07 bakim gerektirmektedir. Motor ve kasnak baglantilan ile birlikte sunulmakta ve pompa motoru degisken hiz kontrolu lie kontrol ediimektedir. Su Sogutma Sistemi Su Sogutma Sistemi kalip sogutmasi ve Izgara Dokum Makinesindeki diger sogutma bolgeleri icin etkin su sogutmasi saglamak uzorc gelistirilmistir. Bu sistem bilhassa Kalsiyumlu alasim dokumundeki nassasiyetler dikkate almarak gelistirilmistir. Bu hassasiyeti saglamak iizere, kalip su sogutma kanallanndaki su debisi goklu valf sistemi ile ayarlanmakta ve boylece kalip isilari diger konvansiyonel sistemlerin sagladigmdan daha dar bir aralikta tutulabilmektedir. Sistem gerekli turn tesisat elemanlan, pompalar ve sogutma tanklan ile birlikte sunului. Kursun Potasi Kursun Potasi uzun yillar yapisal ariza vermeyecek sekilde agir yuk konstrukyona sahiptir. Pota komple LPG veya Dogal Gaz brulor sistemi ile birlikte sunulur. Pota govdesi kaya yiinu, seramik yu'n ve ozel imal ates tuglalan ihtiva eden ve ortam sicakligini minimum duzeyde iulabilen etkin bii izolasyona sahiptir. Potada hurda ginslen ve kolay sokulur gozlem muhafazalan bulunmaktadir. Pompa baglantilan ve yolluk tesisatma ait kisimlar potaya montajlidir. Pota aavlumbazi Izgara Dokum Makineleii davlumbazlanyla kombine edilecek sekilde uretilmekte ve merkezi havalandirma saglanabilmektedir. Pota arka bolumunde kulce giiisi icin kendiriuen kapanabilen giris bulunmaktadir. Pota degisik kurulum ihtiyaclarm gore tasarlanabilmektodir. Pota ayni anda degisik turde alasim isleyebilmek uzere cift bolmeli olarak da imatedilebilmekte. Aynca pota gift brulor sistemli voya degisik yakit turleiine gore (motorin, fuel oil) de sunulabilmektedir. Standart potanin ergitmo kopositesi yaklasik 4 londur.

3 ADVANCED GRID PRODUCTION SYSTEM letroset is designed to manufacture reliably both conventional PbSb alloy and PbCa alloy, and equipped with the latest innovations in gravity casting technology. It consists all required equipment and tooling for grid making, Furhermorc, it can be customized according the customer production requirements. Bill 00 Grid Caster BT Grid Caster features the latest gravity casting techology with greater efficiency in production. Basically, machine is integrated with many advanced features to insure consistent and reliable grid making. -1,1 Kw main machine reducer motor with variable speed driver. - Lead dispense valve with timer & switch control for precise dosing. Adjustable ladle tipping system with switch control. - Ladle drip eliminating system. - Gas shield for ladle and valve - Pricise gird eject system - Multi point mold temperature control. - Multi valve wuler cooling system for high precision mold temperature control. - Satinless steel chute - Corking bracket with quick connect air hose. - Special lubber transfer belt. - Grid straightening rollers. Water cooled trim die entry pallet. - Die entry support. - Heavy duty trim die with double cooling zones. - Trim die exit rollers. - Adjustable transfer flapper - Adjustable slacking magazine with stainless steel rails. Grid Inspection table on the stacker - Shut off valves on gas, air and water supply. - Complete built-in piping for air. gas ana water - Internal scrap conveyor. - Touch screen operator panel consisting all controls and settings. - Production information system via touch screen. - Remote modem access utility (Optional] - Capacity up to 18 panels per minute. - Removable machine guards. Grid Mold Grid Molds are cusiom designed and precision manufactured. Foui heating zones provided; two in the stationary half (upper and lower) and two m the movcable half (upper& lower). Cooling lines are provided in the, rnoveable half upper, stationary half upper and stationary half center (vertical) Besides, there are live temperature control points in the mold; aside from each heating zones (four pcs) another temperature point provided for mold gate All temperature controls are digitally controlled via versatile operator touch screen panel. Feedline Lead feedline is provided with heaters, thermocouple and high insulation material. Four separate healers are provided to insure efficiency in heating and reliable lead delivery. Feedline can also be customized according to the customer requirements. Temperature control of the feedline is controlled via touch screen operator panel. Lead Dispense Pump Lead dispense pump is designed to supply melted lead alloy to the Grid Casters Due to its rugged construction it requires less maintenance. It is connected with motor and pulley assembly Motor is controlled by an independent variable speed driver Water Cooling System Water cooling system is designed to provide efficient water cooling for mold cooling, as well as other cooling zones in the Giid Casters. This system is specially redesigned for PbCa alloy casting as it requires high precision temperature control. To insure that precision, cooling line water flow is controlled by rnulti valve which enables to keep temperature within a narrower range than the conventional cooling control systems. This system is supplied with all necessary piping, accessories and tooling. There is a pressure sensor which automatically shuts off the machines when pressure gets out of desired range. Lead Furnace Lead furnace has an heavy duty construction which enables it operating for years without any structural trouble. The furnace is connected with a LPG (or Natural Gas) burner complete with all relevant accessories. Furnace body is rounded with an efficient insulation layer consisting rock wool, ceramic wool and special fabrication fire bricks. Furnace has scrap access gates as well as easy connect inspection doors. Pump connections and lead delivery piping are integrated into the furnace. Furnace hood is designed to combine grid castes hoods through which central ventilation system can be utilized. Ingot feeding gate is provided in the furnace rear, which is self closing Furnace can be customized according to different installation requirements. Furnace tub can be manufactured as double chamber so that two different alloys can be processed with a single casting system. Furhermore, furnace спи also be modified for triple grid casters, and manufactured with double burning system. Melting capacity of standard furnace is 4 metric Ions lead.

4 TEKNIK OZELLIKLER Gerekli Kullama Bilgileri: 1. Elektrik ihtiyacim oelirtii 2. Yakil tiirunu belirtiniz. 3. Izgara panel dizayni vi 4. Izgara Dokum JoKum Makine; /Vrakmesi kurulu: (sag-sol veya istege gore) 5. Sistemin kurulus yeri ci/ temin edii 6. Havalandirma baqlant Gerekli Personel: Standart Elektrik: 220/380 V, 3 faz, 5C Gerekli Kurulma Gucu: Motorlar ve Reduktorler: Ana Reduktoru : 1,1 46 d/d Pompa Motoru: 0, d/d. Brulor Sistemi Fan Motoru: 0, d/d Su Sogutma Fan Motor: 0, d/d Devirdayim Pompa Motoru: 0, d/d PLC islemcisi: Omron Sysmac Rezistanslar: Kalip Rezistanslan: 6000 W. (Toplam) Yalak Rezislansi: 1500W. Yolluk Rezistanslan: 4000 W. (Toplaml TECHNICAL DATA Required User Data: I. Specify electric ratings. 2. Specify fuel type 3. Provide grid design drawings. 4. Specify it left hand or right hand installation demanded. 5. Provide drawing of installation zone. 6. Specify ventilation conduit dimensions. Required Personel: ne complete syslen standard electrics: 2 20/3 80V, 3ph Required Power: 35 Kw. Furnace Burning Sytem: Burner Power: Kcal/h. Heat Range: C Fuel: LPG (Propane) or Natural Gas. Motor & Reducers: Main Drive Motor : 1,1 Kw. С._, Pump Motor: 0, rpr Burning System Fan Motor: 0,75 Kw. ( Water Cooling Fan Motor 0,75 Kw. < Circulation Pump Motor: 0,75 IOUU rp Water Cooling System: jlation: Closed Circuit Pota Isitma Sistemi: Brulor Gucu: Kca!/h. Isi Araligi: C Yakit: LPG (Propan) veya Dogal Basmch Hava: Basinc: 6-10 Bar. Tuketim: 220 It/s. Giris:l/4" Su Sogutma Sistemi: Devirdayim Pompasi: 5/50 Su Tuketimi: Kapali Devre Giris: 1/2" Tercihli: Modem Baglantisi Yedek Kesme Makasi It/s Paketleme Bilgileri: Toplam 5 kasa: x1150x2100 mm x1 150x2100 mm x1 500x2400 mm x1 500x1000 mm x1 150x1 150 mm. Toplam Aqirhk (Brutl: 4900 Kq. Gaz. Optionals: Modem Utility Alternate Trim Die Programmable Controller Heaters: Mold Heaters: 6000 W. (Total) ladle Heater: 1500 W. Feedline Heaters: 4000 W. (Tote Pressurized Air: Supply: 6-10 Bar. Packing Data: Total 5 boxes x1 150x2100 mm x1 150x2100 mm x1500x2400 mm x1500x1000 mm. imes С Blok 301/11 Y. Dudullu istanbul/turkey Tel: (SLines) Fax: Web: e-rnail: [email protected]

5 ГУ РосНИИИТ и АП Ассоциация МВТК Федеральный информационный фонд отечественных и иностранных каталогов на промышленную продукцию Каталог был представлен на выставке «Светотехника 2004» Каталог включен в базу данных «Федерального информационного фонда отечественных и иностранных каталогов на промышленную продукцию» Россия,105679, Москва, Измайловское шоссе, 44, Тел./факс (095) , , ; Электронная копия издания изготовлена с целью её включения в базы данных Федерального информационного фонда отечественных и иностранных каталогов на промышленную продукцию, которые формируются в соответствии с Постановлением Правительства РФ от 24 июля 1997 г. 950 и Постановлением Правительства РФ от 31 декабря 1999 г р и зарегистрированы Комитетом по политике информатизации при Президенте РФ под год