ESR Pollmeier GmbH Servo Drive Technology Product Overview Servo Drives Single-axis servo drives Multi-axis servo systems Positioning controls Motion control Fieldbus interfaces Servo Motors AC servo motors DC servo motors Gear boxes Special motors Torque motors Linear motors Linear Drives...and more Toothed-belt drives Ball-screw drives Linear actuators Linear direct drives Small drives Operator terminals Controllers Software Accessories Services Solutions Support ESR. The Dynamic Solution
Servo Drive Technology by ESR Pollmeier The Company ESR Pollmeier GmbH was founded in 1969 by Ernst E. Pollmeier. Today, the family enterprise has approx. 35 employees. The company is located in Ober-Ramstadt, some 40 km south of Frankfurt (Main), Germany. Dipl.-Ing. Ernst E. Pollmeier Dipl.-Ing. Stefan Pollmeier Development Production Sales Development, production, and sales are concentrated in one location and bundle up a comprehensive expertise in various areas. Hardware R&D covers digital and analog technology, power electronics, and unit design. Compliance with EMC regulations, low voltage directive etc. is taken into account from the very beginning of any device development project. Our software engineers develop firmware for signal processors and microcontrollers as well as software for higher-level controllers and PCs from function blocks to user interface. The Specialist for Servo Drives and Servo Systems Soon, the company focused on servo drive technology, which is the only scope of work today. ESR is a specialist for servo drives and systems. More than 100,000 ESR drive systems in successful operation around the world substantiate the company's claim to offer optimum products and services in this field. We develop our products in close cooperation with many manufacturers of higher-level controllers, servo motors, and position sensors. Open interfaces and the comprehensive know-how in this field are of benefit to the customers: Servo drives by ESR can be used in a flexible way and are easy to integrate into common automation systems. If desired, we provide together with our partners complete solutions ready for installation that are made-to-measure for the requirements in the machine. For special applications, customerspecific adaptations are possible even with a lot size of 1. Assembly and test of every individual device including endurance testing under load are performed entirely in-house at ESR. Thus, short delivery periods and high product reliability can be guaranteed. Sales and application departments are ready to answer questions on every aspect of servo drive technology. Special requirements can be backed by computer simulations or measurements at the drive test stand. 2 Product Overview ESR Pollmeier GmbH, 64372 Ober-Ramstadt, Germany, phone +49 6167 9306-0, fax +49 6167 9306-77
ESR as system supplier complete servo drives and systems The complete drive system from a single source this is an accurate summary of ESR's corporate philosophy. This encompasses core products such as servo drives, digital or analog positioning and technology functions servo drive-integrated fieldbus interfaces and function blocks for integration in automation systems software for commissioning, diagnostics, and easy programming supplemented by servo motors, complete with encoder systems with or without gear boxes with brakes, if required direct drives torque motors linear motors small drives operator terminals and controllers multi-axis servo systems accessories for assembly and cabling As an independent specialist for servo drive technology, we have access to the broad range of complementary products available on the market. With this, we put together drive packages that perfectly match the applications of our customers with the best power density and a realistic price. All parts of an ESR drive package are matched and have been tested as combinations. This guarantees smooth installation, reliable operation, and definite system responsibility on the part of one single supplier. If desired, we supplement our range of products with partners from the electromechanical field. We are able to build complete solutions ready for installation according to your wishes and provide for a smooth drive integration. Further information on this can be found on page 14. The complete drive system from a single source also includes a comprehensive service system. With our long-standing experience, we offer competent pre- and after-sales support, from drive system configuration and commissioning services to repair and shipping of spare parts throughout the entire machine life. For further information on this please see page 15. Applications versatile Both machinery manufacturers and end users building their own machines use servo drive systems by ESR, e. g. in the following fields handling and assembly systems electronics production machinery semiconductor production machinery measuring and testing machinery machine tools and metal working machinery test stands packaging machinery textile machinery plastics processing machines coiling machines and many more Besides that, system integrators, motor manufacturers, and controller manufacturers also use our products to complement their scope of delivery. e-mail: info@esr-pollmeier.de, internet: www.esr-pollmeier.de Product Overview 3
Digital Servo Drives for AC servo motors and direct drives common characteristics ESR's digital servo drives can be used in many different ways. They serve as compact drives with high dynamics, offer functions for axis coupling, and are suitable for automation systems with fieldbus networks as well as single-axis applications with operator terminal at a favorable price. full digital servo drives in extra compact design for a wide range of applications for use with AC servo motors and direct drives (torque motors, linear motors) with integrated safety technology (category 1 to 4 according to EN 954-1, PL e according to ISO 13849-1 or SIL 3 according to IEC 61800-2 in preparation) complete with built-in power supply unit for direct single-phase or three-phase mains connection, with internal shunt circuit and resistor design conforms to EMC requirements through integrated line filters, CE marked, UL listed (TrioDrive D/xS) clear and easy wiring, pluggable for various position sensor types such as resolvers, incremental encoders, single-turn or multi-turn absolute encoders rapid acceleration, deceleration, and reversing of the motor by momentary current increase to double or three times the rated current high dynamics and control quality by signal processor for digital control of current and velocity (controller cycle time 62.5 µs) position control loop and numerous technology functions integrated in the servo drive operating modes in command mode or program mode: torque mode, velocity mode, profile position mode, and more setting setpoints via fieldbus interface, serial interface RS232C or RS485, analog input, or internal positioning control 8 digital inputs, 4 digital outputs, freely programmable, expandable via fieldbus on request with integrated positioning control with 500 program command blocks comfortable commissioning using a PC with the SPP Windows software software libraries and function blocks for the development of customized application programs and integration in automation systems 4 Product Overview ESR Pollmeier GmbH, 64372 Ober-Ramstadt, Germany, phone +49 6167 9306-0, fax +49 6167 9306-77
TrioDrive D/xS / MidiDrive D/xS TrioDrive D/xS direct mains connection to 230 V~ (wide-range input 85 to 253 V~) switching frequency 8 or 16 khz selectable for optimum dynamic characteristics and small motor power loss four power levels with rated continuous current from 0.8 to 6 A matching servo motors with up to 16 Nm peak torque, torque motors up to 400 Nm, linear motors up to 2 kn peak force MidiDrive D/xS direct mains connection to 3 400/480 V~ (wide-range input 3 85 to 528 V~) switching frequency 8 or 16 khz selectable for optimum dynamic characteristics and small motor power loss five power levels in two sizes with rated continuous current from 2 to 32 A matching servo motors with up to 160 Nm peak torque, torque motors up to 1600 Nm, linear motors up to 6 kn peak force TrioDrive D/ES and MidiDrive D/ES with EtherCAT or Ethernet interface as standard (e. g. for Modbus TCP or for integration in Profinet) TrioDrive D/CS and MidiDrive D/CS with CANopen interface as standard TrioDrive D/PS and MidiDrive D/PS with Profibus-DP interface as standard TrioDrive D/AS and MidiDrive D/AS with analog interface and encoder emulation as standard further optional interfaces see below data sheet 6755.250 Fieldbus Interfaces communication For connection to higher-level controllers, personal computers, or operator terminals and for integration in automation systems, the digital ESR servo drives are equipped with fieldbus interfaces: CAN Modbus Ethernet UDP Regardless of the communication interface the same parameters are used for fieldbus and serial interface (CANopen CiA 402, DRIVECOM profile 22). This facilitates changing the communication interface and offers a maximum of transparency. We observe current trends and future developments and realize them if required (e. g. Profinet IRT, Sercos III). CANopen P R O F I PROCESS FIELD BUS B U S Ethernet TCP/IP DriveServer OPC server The DriveServer concept makes integration in PCbased automation systems easy. The two-tier concept is independent of the network technology that is used. It is based on standardized OPC interfaces. e-mail: info@esr-pollmeier.de, internet: www.esr-pollmeier.de Product Overview 5
Software parameterization, programming, integration Our software makes parameterization, commissioning, and diagnostics of the digital ESR servo drives easy and assists you in writing your own application programs and integrating the drives into automation systems. data sheet 6710.260 SPP Windows command and commissioning software for Windows 2000/XP/Vista/7 easy operation and commissioning of the digital servo drives using a PC bilingual English/German (switchable), other languages on request controlling the drives in nearly all operating modes for commissioning purposes oscilloscope functions for comfortable controller parameter setup for entering and editing machine data and part programs data archives and documentation functions export functions supporting controllers of various manufacturers one software for all device families and all variants Function blocks Drivers and DLL libraries connection to the servo drive via serial interface, fieldbus, and DriveServer (OPC) also available as SPP Windows light for free with reduced scope of functions for easy integration of ESR servo drives in automation systems for Siemens Simatic S7 and many controllers according to IEC 61131-3 with CoDeSys or Multiprog programming systems (3S, KW) following PLCopen specification Function blocks for motion control (IEC 61131-3 based) controller-induced servo drive parameterization (e. g. after switch-on) initiating motion (positioning, homing, velocity control,...), input/output of binary signals, etc. example programs as starting point for developing customized programs for developing customized application programs under Windows (32 bit) modules for various programming languages included (C, Basic, Pascal, further on request) Win32-DLL libraries for accessing the functions of the digital servo drives interface drivers for serial interface, fieldbus, TCP/IP (e. g. Ethernet), and DriveServer (OPC) example programs as starting point for developing customized programs 6 Product Overview ESR Pollmeier GmbH, 64372 Ober-Ramstadt, Germany, phone +49 6167 9306-0, fax +49 6167 9306-77
Positioning and Motion Control single-axis and multi-axis Due to their high dynamics, high accuracy, wide speed range, and good control behavior, ESR servo drives are particularly suitable for positioning applications and coordinated movement of multiple axes (motion control). Stand-alone applications without higher-level controller: Point-to-point positioning, based on the digital servo drives (see page 4) with integrated positioning control very reasonable solution matching operator terminals, connection via fieldbus interface on request as complete solution made-tomeasure for your application Automation systems with higher-level controllers (CNC/PLC/IPC): Point-to-point positioning, based on the digital servo drives (see page 4) servo drive-integrated positioning control relieves the controller easy integration with function blocks following PLCopen specification and IEC 61131-3, supporting controllers of many different manufacturers (continuously extended) Motion Control with the digital servo drives in interpolated position mode or three cyclic-synchronous operating modes (CANopen and EtherCAT) with all servo drives using the ±10 V interface with multi-axis servo systems Multi-Axis Servo Systems coordinated movements For coordinated movement of multiple axes we assemble multi-axis servo systems that are made to measure for the requirements in the machine. Multi-axis servo systems by ESR are suitable for applications with point-to-point positioning tasks as well as synchronized motion of multiple axes (motion control). modular design with standard components multi-axis controllers with scalable computing power servo drives and servo power modules in compact design for direct mains connection servo motors, torque motors, and linear motors including motor position sensors corresponding to the requirements of the application (moving mass, motion profile, repeating accuracy etc.) real-time capable fieldbuses (e. g. EtherCAT) for synchronous, cyclic setpoint assignment to numerous axes different predefined motion profiles, e. g. for jerk-free movements or path optimization motion control operating modes such as interpolated position mode cyclic synchronous position mode cyclic synchronous velocity mode cyclic synchronous torque mode low jitter, leading to minimum following error highest flexibility and dynamics due to multitasking operation and minimum reaction times on request with programming according to your wishes e-mail: info@esr-pollmeier.de, internet: www.esr-pollmeier.de Product Overview 7
Analog Servo Drives for AC servo motors TrioDrive A / MidiDrive A Analog servo drives by ESR are particularly suited for multi-axis applications with higher-level controller (CNC). They can be used as drives with speed or torque control and offer high power at small dimensions. complete with built-in power supply for direct single-phase or three-pase mains connection design conforms to EMC requirements due to integrated line filters (CE marked) rapid acceleration, deceleration, and reversing by momentary current increase 2 drive and motor protected by adjustable I t current limiter numerous additional functions easily adapted to non-standard applications with plug-in option modules smooth running even at low speed because of sinusoidal commutation encoder emulation with selectable pulse numbers (50 to 1024 pulses per revolution) load and speed monitoring with current and speed monitor outputs convenient and easy commissioning no re-adjustment necessary when replacing the servo drive thanks to plug-in customer module 24 V DC control supply voltage fed externally to retain position information in an emergency stop easy error diagnosis with LEDs frequent switching off and on possible TrioDrive A direct mains connection to 230 V~ (wide-range input 85 to 253 V~) three power levels with rated continuous current from 2 to 6 A matching servo motors with up to 10 Nm peak torque switching frequency selectable 16 khz / 8 khz data sheet 6650.250 MidiDrive A direct mains connection to 3 400/480 V~ (wide-range input 3 85 to 528 V~) five power levels in two sizes with rated continuous current from 2 to 20 A matching servo motors with up to 60 Nm peak torque switching frequency selectable 16 khz / 8 khz data sheet 6680.250 8 Product Overview ESR Pollmeier GmbH, 64372 Ober-Ramstadt, Germany, phone +49 6167 9306-0, fax +49 6167 9306-77
Analog Servo Drives for DC servo motors DC Compact / UnoDrive DC servo drives are mainly used in applications with small power. Due to their smooth running they are especially suited for measuring machinery, grinding and die sinking machinery. suited for multi-axis applications with higherlevel controller (CNC) rapid acceleration, deceleration, and reversing by momentary current increase safe operation due to various protection and monitoring circuits design conforms to CE requirements (EMC) no noise due to switching frequency well above audible range suitable for motors with or without tachometer due to tacho and I R control also available for motors of other manufacturers DC Compact UnoDrive compact device for control cabinet installation complete with built-in power supply unit for direct mains connection to 230 V~ rated current 4 A, matching DC servo motors in the torque range 0.2 to 0.4 Nm data sheet 6508.250 19" plug-in module (3 height units, installation in compact enclosure possible) 40 V supply voltage (24 V also possible) or 90 V rated current 6 to 12 A, matching DC servo motors in the torque range 0.3 to 5.5 Nm easily adapted to non-standard applications with plug-in option modules Profinet interface on request data sheet 6540.250 Small Drives characteristics For low-power applications, we provide solutions based on small drives. compact four quadrant controllers available for AC servo, DC and BLDC motors as well es stepper motors or linear motors supply voltage 10 to 60 V rated currents up to 2 A, peak up to 5 A, higher currents in preparation available with CANopen, Profibus DP, EtherCAT, or Modbus interface optionally with freely programmable positioning controller e-mail: info@esr-pollmeier.de, internet: www.esr-pollmeier.de Product Overview 9
AC Servo Motors MR 6 / MR 7 AC servo motors of the MR 6 and MR 7 series are matched to the servo drives by ESR. We choose the motor that fits perfectly to your application from a wide range of different types and power levels. high dynamics for universal use high power density due to rotor with rare earth permanent magnets very compact design, short motors also available wide speed control range integrated resolver for sinusoidal commutation optional incremental encoders, single- or multi-turn absolute encoders with different resolutions and precision rated speed typically up to 6,000 r.p.m. (higher speeds possible, e. g. 15,000 r.p.m.) rated torque 0.05 to 70 Nm, peak torque up to 160 Nm shaft power 0.04 to 16 kw rotor dynamically balanced holding brake optional maintenance-free, since brushless easy connection of motor and position sensor using connectors bearing plates and housings made of highquality light metal alloy design with flange, installation position as required ball bearings with grease filling for 20,000 operating hours degree of protection IP 40, IP 54, or IP 65, depending on the motor series self-cooling, optional water-cooling insulation withstanding tropical conditions standard shaft end without groove, special version possible, e. g. with keyway special motors, e. g. short motors, motors with high-grade steel flange and shaft, e. g. for food industries, or motors with hollow-shaft design short delivery period data sheet 6674.260 (MR 74) data sheet 6675.260 (MR 75) data sheet 6677.260 (MR 77) data sheet 6663.260 (MR 63) data sheet 6612.264 (MR 68/69) 10 Product Overview ESR Pollmeier GmbH, 64372 Ober-Ramstadt, Germany, phone +49 6167 9306-0, fax +49 6167 9306-77
DC servo motors MB 2 / MB 3 smooth running high dynamics wide speed control range compact dimensions rated speed 2,300 to 4,800 r.p.m., max. speed up to 9,000 r.p.m. rated torque 0.05 to 4.9 Nm, stall torque 0.06 to 5.3 Nm, higher torques possible shaft power 0.02 to 1.5 kw, higher power on request rotor dynamically balanced optional with tachogenerator and/or incremental encoder, holding brake bearing plates and housings made of highquality light metal alloy with flange, installation position as required long brush life due to generously dimensioned collector and long brushes ball-bearings greased for life degree of protection IP 40 to 54 (IP 55 optional) radiation-proof design optional For replacement needs, DC servo motors of other manufacturers are available on request e. g. by Bautz/ElectroCraft (E series) Parvex (RS, RX, AXEM) or other compatible motors. data sheet on request Motor-Gear Combinations characteristics During drive system configuration we recommend a suitable gear box for your application if necessary. In specific cases special gears like changespeed gear boxes, particular slim gear boxes, or low-noise gear boxes as well as geared motors can be used instead of the gear types mentioned here. Gear boxes of different design with one or more stages are used to adapt the motor (speed, torque, and moment of inertia) to the machine. Gear boxes for servo applications have low torsional backlash and high torsional rigidity (stiffness). We build motor-gear combinations from our extensive range of gear boxes: planetary gear boxes low backlash, one-stage or more stages gear ratio 1 : 3 to 1 : 512 helical gear boxes gear ratio 1 : 3 to 1 : 70 angular gear boxes (worm gears or bevel gears with low backlash) gear ratio 1 : 4 to 1 : 270 with solid or hollow shafts data sheets of the gear boxes on request e-mail: info@esr-pollmeier.de, internet: www.esr-pollmeier.de Product Overview 11
Special Motors characteristics Torque Motors In addition to standard servo motors, motor-gear combinations, torque motors, and linear motors, we offer special motors and direct drive systems on request, e. g. particular slim motors with low moment of inertia compact motor-gear combinations with extra high torsional rigidity (stiffness), with angular or planetary gears motors with hollow shafts or extended shaft end motors in high-grade steel design motors with water cooling customer-specific motors, e. g. with special winding MH torque motors In applications where particular high torques are needed at rather low speeds, direct drive rotary motors are used in an increasing number of machines. These so-called torque motors offer high precision and dynamics. With spacious hollow shafts, many variants offer a lot of space for cable bushing etc. Indexing tables are a typical field of application. rotary direct drives with housing and bearing high torques for quick acceleration and deceleration particular high dynamics due to direct torque transmission highest precision with high-resolution optical encoders high number of poles, therefore high torque at low currents rated torques up to 600 Nm, peak torques up to 1,200 Nm and more rigid (stiff) drive without elasticity and backlash compact design design with hollow shaft, full shaft, or loose flange degree of protection IP 40, IP 54, or IP 65, depending on the motor series maintenance-free with pneumatic holding brake as an option data sheet 6700.271 (MH 1) data sheet 6700.274 (MH 4) 12 Product Overview ESR Pollmeier GmbH, 64372 Ober-Ramstadt, Germany, phone +49 6167 9306-0, fax +49 6167 9306-77
Linear Motors ML linear motors Linear motors combine the advantages of the different linear drive systems: high dynamics, high speed, and high presision. linear direct drives with uniform force compact size, low weight iron-core design for medium to large masses and distances, up to 12 m/s and more than 6,000 N peak force iron-less design for small to medium masses and distances, up to 18 m/s and 2,000 N peak force smooth running with low cogging using ironcore motors; no cogging with iron-less motors motor length as required due to secondary part (magnetic plate) consisting of elements low power dissipation low attractive forces with iron-core motors; no attractive forces due to U-shape design with iron-less motors self-cooling, with iron-core motors also water cooling possible for higher power demands data sheet 6700.261 Linear Drives characteristics Toothed-belt drives for distances from several centimeters to meters high positioning speed (up to 10 m/s) forces up to 5 kn possible for applications with medium accuracy demands (up to ±50 µm) Based upon our servo motors, we offer complete linear axis modules, e. g. toothed-belt, ball-screw, or rack and pinion drives. This often leads to drive solutions with lower prices compared to linear motors, suitable for applications where not all technical advantages of direct drives are needed at the same time. Particularly practical: linear actuators e. g. as a replacement for hydraulic systems. Ball-screw drives for smaller distances, typically up to 1 m high accuracy (up to ±10 µm possible with ball screws) forces up to 12 kn possible for applications with lower velocities (up to 2.5 m/s possible, depending on lead screw pitch) also available as compact linear actuators e-mail: info@esr-pollmeier.de, internet: www.esr-pollmeier.de Product Overview 13
Accessories from a single source With our extensive accessories we supply the complete servo drive from a single source for easy installation, easy wiring, and easy commissioning. We supply cables and connectors motor supply cables and resolver/encoder connection cables connectors and connector sets complete cable sets, ready-assembled connection cables for fieldbus etc. mounting parts electrical accessories (if not already built-in), e. g. external shunt resistors line chokes and motor chokes synchronization units for complete solutions also: controllers operator terminals I/O terminals further accessories according to customer requests data sheet 8817.201 Solutions made to measure ESR servo drive systems are suitable for many applications. Especially the digital servo drives and our multi-axis servo systems with their operating modes and technology functions, the integrated positioning control, and the versatile communication interfaces offer a great potential for intelligent drive system solutions. Thus, we are able to offer perfectly matching drive system packages according to your wishes, to create the software for your application, or to offer a complete solution ready for installation which meets the requirements in your machine perfectly. Drive system packages With our professional drive system configuration, we determine the best motor for each axis, with gear box, if required, and the corresponding servo drive. If desired, we will consult you in selecting the communication interface and provide the optimal drive system integration. For special applications, customer-specific adaptations are possible from 1 piece on. Software solutions Using the integrated positioning control of the digital servo drives, a higher-level controller is not needed for many applications with pointto-point positioning. If required, we will create programs adjusted to your application. Our function blocks and DLL libraries will assist you in the integration of the drive systems in your automation system. If desired, we will carry out the programming for you. Complete solutions With our servo drives or the multi-axis servo systems as well as suitable servo motors (with gear boxes, if required), torque or linear motors, we will build your drive system solution to your specifications. Depending on the requirements, additionally needed mechanical equipment (e. g. guidances and bearings), operating terminals, or controllers programmed to your specifications can be supplied as well as control cabinets and the complete wiring to the first commissioning on site or at your customer. 14 Product Overview ESR Pollmeier GmbH, 64372 Ober-Ramstadt, Germany, phone +49 6167 9306-0, fax +49 6167 9306-77
Support our services The complete servo drive system from a single source also includes a comprehensive service system. Sales and application department provide competent pre- and after-sales support. In the worst case scenario the servicing department is on call. Our services in detail: Drive system configuration in cooperation with users A professional drive system configuration is the first and most important step to an energyefficient drive system. Assistance in drive integration into automation systems We will assist you during each product phase of your machine and ensure that drive system and controller understand each other. Customer-specific adaptations If the drive system off the shelve is not suitable for your application, we will make you a suitable one. Commissioning services If desired, we will support you during the commissioning on site. Servicing throughout the entire machine life Today, ESR is still capable of repairing devices which were delivered in the 1970's. In addition to overnight shipping of spare parts, we offer servicing onsite in very urgent cases and immediate repair of parts brought in by the customer. ESR in the Internet Further information on our products, as well as on the ESR company, the support, and much more is available in the internet. You can find there up-to-date new products latest news our presence at fairs and exhibitions electronic data sheets 3D CAD data of servo motors operating instructions for customers software for direct download your direct contact persons at ESR our sales partners abroad and much more Using our contact form, you can reach us in a convenient way at any time. You can find all this at just have a look! www.esr-pollmeier.de e-mail: info@esr-pollmeier.de, internet: www.esr-pollmeier.de Product Overview 15
ESR. The Dynamic Solution Products ESR provides the complete servo drive from a single source. This encompasses core products such as servo drives for single-axis and multi-axis applications for direct mains connection to 230 V~ or 3 400/480 V~ (wide range inputs) rated continuous current from 0.8 to 32 A (up to 64 A peak) positioning and technology functions, servo drive-integrated fieldbus interfaces and function blocks for integration in automation systems software for commissioning, diagnostics, and simple programming supplemented by servo motors peak torque from 0.8 to 160 Nm with brakes if required speed and torque adaptable via gear boxes direct drives torque motors up to 1,200 Nm peak torque linear motors up to 6,000 N peak force multi-axis servo systems accessories for assembly and cabling All parts of an ESR drive package are matched and have been tested as combinations. This guarantees smooth installation, reliable operation, and definite system responsibility on the part of one single supplier. Solutions and Support Our services: drive system configuration in cooperation with users assistance in drive integration into controller systems customer-specific adaptations commissioning services servicing throughout the entire machine life Based upon our experience we offer made-tomeasure solutions for your application if desired: software solutions, e. g. based on the integrated positioning control complete solutions, e. g. consisting of servo motor, servo drive, and operator terminal With open interfaces and our comprehensive knowhow we ensure optimum drive integration. handed over by: phone +49 6167 9306-0 www.esr-pollmeier.de ESR Pollmeier GmbH Lindenstr. 20 64372 Ober-Ramstadt Germany fax +49 6167 9306-77 info@esr-pollmeier.de Sales partners abroad: www.esr-pollmeier.de/partner The facts given in this product overview are for information only and are no guarantee of properties. We reserve the right to make changes without notice. All software and hardware brands and names mentioned here are trademarks or registered trademarks of their respective holders and are generally subject to trademark, registered trademark, or patent protection. 01/2012
ESR Pollmeier GmbH Servo hareket teknolojisi Ürünlere Genel Bakýþ Servo Sürücüler Servo Motorlar AC-Servo motorlarý DC-Servo motorlarý Opsiyonel olarak redüktörlü servomotorla Özel motorlar Tork motorlarý Lineer motorlar Lineer Hareket Sistemleri Triger kayýþlarý Miller Lineer doðrudan hareket sistemleri Çok eksenli servo sistemleri Motion Control Her türlü servo motorlar için ve daha fazlasý Dijital Servo sürücüler Analog Servo sürücüler Konum kumandalarý Fieldbus-haberleþme arabirimleri Yazýý l m Donaným Hizmetler Çözümler Servis ESR. The Dynamic Solution
Servo Hareket Sistemleri Teknolojisi ESR Pollmeier'den Þirket ESR Pollmeier GmbH, 1969 yýlýnda Ernst E. Pollmeier tarafýndan kurulmuþtur. Aile þirketinin bugün yaklaþýk 40 çalýþaný vardýr. Merkezi, Frankfurt'un (Main) yaklaþýk 40 km güneyinde Ober-Ramstadt'týr. Dipl.-Ing. Ernst E. Pollmeier Dipl.-Ing. Stefan Pollmeier ArGe - Ýmalat - Satýþ ArGe, imalat ve satýþ, tek yerde toplanmýþtýr. ArGe bölümünde dijital teknoloji ve analog teknoloji, güç elektroniði ve cihaz konstrüksiyonu alanlarýnda mühendisler ve teknisyenler çalýþmaktadýr. EMV-Yönetmeliklerinin, alçak gerilim talimatlarýnýn vs. yerine getirilmesi, bir cihazýn geliþtirilmesinin baþlangýcýndan itibaren dikkate alýnýr. Yazýlým mühendisleri, servo sürücüler için sinyal iþlemci ve mikro kontrolör yazýlýmlarýný ve ayrýca fonksiyon yapý taþlarýnýn kumandalarý ve kiþisel bilgisayarlarýndan kullanýcý birimlerine kadar her þey için yazýlýmlarý geliþtirirler. Servo sürücüler ve servo sistemler uzmaný Daha ilk baþlarda, bugün þirketin tek çalýþma alaný olan servo hareket sistemleri teknolojisine aðýrlýk verilmiþtir. ESR, servo sürücüler ve servo sistemler konusunda uzmandýr. Günümüzde dünya çapinda kullanýlan 100.000 in üzerinde ESR hareket sistemi, bu alanda müþterilerine uygun ürün ve hizmet olarak müþteri istemlerini yerine getirmekle öðünmektedir. Sanal sistem tedarikçisi olarak ESR Esnek olarak kullanýlabilir servo sürücüler, çok sayýda programlanabilir kontrol üniteleri (PNC/PLC) üreticisi ile sýký bir iþbirliðinin sonucudur. Bu alandaki kapsamlý bilgi-birikim, doðrudan müþterinin yararýnadýr: Sanal sistem tedarikçisi olarak ESR, ihtiyaç durumunda kumanda üreticisi ile birlikte optimal bir hareket sistemi entegrasyonu saðlar. Elektromekanik alanýndaki ortaklarý ile ESR, optimal olarak birbirinle çalýþan diðer ürünlerle bu alandaki ürün yelpazesini tamamlamaktadýr. Arzu edilirse, bu þekilde, makine içindeki istemlere göre seçilmiþ olan, montaja hazýr komple çözümler hazýrlanýr. Ýmalatta ESR uzun yýllara dayalý ortaklarý ile birlikte çalýþmaktadýr. Tüm yapý gruplarýnýn ve cihazlarýn montajý ve kontrolü yük koþullarý altýnda bir süre testi ile tamamlanýr tamamen ESR þirketi içinde gerçekleþtirilir. Böylece kýsa teslimat süreleri ve cihazlarýn yüksek güvenilirliði temin edilir. Satýþ ve uygulama, servo hareket teknolojisi konusunda tüm sorularda müþteriye danýþmanlýk saðlamak için hazýr bulunur. Özel istemler, simülasyonlar veya hareket sistemleri kontrol durumundaki ölçümler vasýtasýyla yerine getirilebilirler. 2 Ürünlere genel bakýþ ESR Pollmeier GmbH, D-64372 Ober-Ramstadt, Tel. +49 6167 9306-0, Faks +49 6167 9306-77
Tek elden komple servo hareket sistemleri ESR'nin iþletme felsefesi bu þekilde özetlenebilir. Tek elden komple servo hareket sistemlerine aþaðýdaki gibi ürünler standard olarak dahildir Dijital veya analog teknolojide servo sürücüler Pozisyonlama ve teknoloji fonksiyonlarý, servo sürücüde entegre Fieldbus-haberleþme arabirimleri ve otomasyon sistemlerine entegrasyon için fonksiyon yapý taþlarý Çalýþtýrma, teþhis ve basit programlama için yazýlým Tamamlandýðý konular Servo motorlar, redüktörlü veya redüktörsüz, komple pozisyon sensörlü ve ihtiyaç durumunda frenli Doðrudan hareket sistemleri (Tork motorlarý, lineer motorlar) Çok eksenli servo sistemleri Montaj ve kablo döþeme donanýmý Tüm parçalar birbirine uyarlanmýþtýr ve birbiriyle kombinasyon olarak denenmiþtir. Bu tek elden teslimat, sadece bir tedarikçide sorunsuz çalýþtýrma, güvenilir çalýþma þekli ve sistem sorumluluðu için garanti vermektedir. Uygulamalar Hem makine üreticileri, hem de kendi makinelerini yapan son kullanýcýlar, ESR'nin servo hareket sistemlerini, örneðin alanlarda kullanýrlar: Uygulama ve montaj sistemleri Elektronik imalat makineleri Yarý iletken imalat makineleri Ölçüm ve kontrol makineleri Optik data taþýyýcý (CD, DVD, ) imalat makineleri Alet ve metal iþleme makineleri Ambalaj makineleri, tekstil makineleri, plastik makineleri, sargý makineleri, Bunun yanýnda sistem entegrasyon birimleri, motor ve kumanda üreticileri, ESR-ürünlerini, programlarýný tamamlamak için kullanýrlar. Servis Tek elden komple servo hareket sistemlerine hizmetlerimiz de dahildir. Satýþ ve uygulama, satýþ öncesinde ve sonrasýnda, size destek saðlar; en zorlu durumlar için servis departmaný hazýrdýr. Tek tek hizmetler: Kullanýcý ile birlikte hareket sistemi tasarýmý ve hesaplamalarý Kontrol sistemlerine (PLC/PNC) hareket sistemi entegrasyonunda destek Müþteriye özgü uyarlamalar Devreye alma servisi Komple makine ömrü esnasýnda servis ESR'de bugün bile, yetmiþli yýllarda teslim edilmiþ olan cihazlar tamir edilmektedir. Gece yedek parça sevkýyatý yanýnda acil durumlar için yerinde servis ve müþteri tarafýndan getirilen parçalarýn hemen tamiratý yapýlmaktadýr. Çözümler ESR servo hareket sistemleri, çok yönlü kullanýlabilirler. Özellikle dijital servo sürücüler ve çok akslý servo sistemi, iþletme türleri ve teknoloji fonksiyonlarý ile entegre pozisyonlama kumandalarý ve çok çeþitli iletiþim arabirimleri ile akýllý hareket sistemi çözümleri için büyük bir potansiyel sunarlar. Deneyimlerimizle, uygulamalarýnýz için tam size uygun çözümler sunuyoruz: Yazýlým çözümleri Dijital servo sürücülerin entegre pozisyonlama yazýý l mý yardýmýyla, noktadan noktaya pozisyonlamaya sahip uygulamalarda sýkça tamamen üste tahsis edilmiþ bir kontrol sistemine gerek olmaz. Uygulamalarýnýza uyarlanmýþ programlar hazýrlýyoruz. komple çözümler Operatör panelli servo sürücüden veya çok eksenli servo sisteminden ve ayrýca servo motordan (ihtiyaç durumunda redüktörlü), Tork motorundan veya lineer motordan, arzunuza uygun hareket sistemi uygulamasýný hazýrlýyoruz. E-Mail: info@esr-pollmeier.de, Ýnternet: www.esr-pollmeier.de Ürünlere genel bakýþ 3
AC-Servo Motorlar ve Doðrudan Hareket Sistemleri için Dijital Servo Sürücüler Ortak özellikler ESR'nin dijital servo sürücüleri, çok yönlü kullanýmlarý ile kendilerini karakterize ederler. Bunlar, konum ayarýna, devir sayýsý ayarýna ve tork ayarýna sahip yüksek dinamik hareket sistemleri olup, aks baðlantýsý için fonksiyonlar sunarlar ve hem Fieldbus-aðlý otomasyon sistemleri, hem de operatör panelli tek eksenli uygulamalar için uygundurlar. Ýster biz, sizin için tam size uygun hareket sistemi çözümleri hazýrlayalým, ister siz, PLCfonksiyon yapý taþlarýmýz veya Windows- Kütüphanemiz ile kendi yazýlýmýnýzý geliþtirin; dijital servo sürücülerimiz her durumda ikna edicidirler. Geniþ bir uygulama yelpazesi için tam dijital servo sürücüler Doðrudan tek veya üç fazlý þebeke baðlantýsý için entegre þebeke cihazýyla, dahili balast devresi ve fren direnciyle Entegre þebeke filtresi ile EMV'ye uygun, CE iþaretli (UL hazýrlýk aþamasýnda) Genel görünür kablo döþeme, sokulabilir Resolver, enkoder, tek dönüþ veya çok dönüþ mutlak enkoder gibi farklý konum verici tipleri için Nominal akýmýn ki veya üç katý artýrma ile ivmelenme, frenleme ve tersine döndürme Akým ve devir dijital ayarý için sinyal iþlemcisi vasýtasýyla yüksek dinamik ve ayar kalitesi (sürücü periyot süresi 62,5 µsec) Servo sürücüde pozisyon ayarý ve ayrýca çok sayýda teknolojik fonksiyon entegre Normal iþletimde veya dahili programlanmýþ iþletiminde iþletme türleri: moment hýz pozisyon ve diðerleri Fieldbus haberleþme arabirimi, seri arabirim RS232C, analog giriþ veya dahili pozisyonlama üzerinden nominal deðerlerin ön giriþi 8 dijital giriþ, 4 dijital çýkýþ, serbest programlanabilir Arzu üzerine 500 program cümleli entegre pozisyonlama kumandasý ile SPP Windows programý ile kiþisel bilgisayar üzerinden rahat çalýþtýrma ve teþhis Otomasyon sistemleri içine kendi baþýna yazýlým geliþtirme ve entegrasyon için fonksiyon yapý taþlarý 4 Ürünlere genel bakýþ ESR Pollmeier GmbH, D-64372 Ober-Ramstadt, Tel. +49 6167 9306-0, Faks +49 6167 9306-77