DO ALGAZ TES SAT VE HAT BORULARI NATURAL GAS AND LINE PIPES

DO ALGAZ TES SAT VE HAT BORULARI NATURAL GAS AND LINE PIPES

Ürün Spesifikasyon Seviyesi I Product Specification Level - PSL 1 - PSL 2 - PSL 2 ( Sour Service ) - PSL 2 ( Off Shore Service ) Boru Uçlar ı I Finishing Operations Düz Uçlu I Square Cut Kaynak A z I Bevelled End Do algaz borular n birlefltirilmesi s ras nda kaynak nufuziyeti sa laml için kaynak a z aç l r. Boru uçlar na kaynak a z n n darbelerden etkilenmemesi için özel Tosçelik tapalar tak l r. Furnishing with ends beveled ensures the weld penetration and strength during joining the pipes. Special Toscelik plugs are used to protect the ends-bevelled pipes. Yüzey Durumu I Surface Protection Su Bazl Boyal ( 1/2'' - 10" (12")) (4-14.6 m) Water Based Primer Coated ( 1/2'' - 10" (12")) (4-14.6 m) 3 kat Polietilen Kaplama (6" (1/2") - 10"(12") ) ( 6-13 (14) m ) (DIN 30670) 3 Layer PE Coating (6" (1/2") - 10"(12") ) ( 6-13 (14) m ) (DIN 30670 ) Epoksi ç ve D fl Kaplama (6'' - 10'' ) ( 6-13(14) m ) (AWWA C210 ) Epoxy Lining and Coating (6'' - 10'' ) ( 6-13 (14) m ) (AWWA C210 ) Epoksi ve poliüretan iç Kaplama (2"-12") ( AWWA C210-AWWA C222) Epoxy internal coating (2"-12") ( AWWA C210-AWWA C222) ç Çapak I Inside Bead ç çapaklar boru içindeki gaz ve s v ak fl nda bas nç kay plar na sebep oldu undan dolay do algaz ve hat borular n n iç çapaklar al n r. Since the inside beads cause pressure losses inside the tube during gas and liquid flow. The inside beads of Toscelik natural gas and line pipes are removed by some special equipment. Kaynak Dikifli Is l fllem I Weld Seam Heat Treatment 21,3 mm D fl Çap 88,9 (168,3) mm: Kaynak Dikifli Tavlamas 21,3 mm OD 88,9 (168,3) mm : Weld Seam Annealing 168,3 mm D fl Çap 273 () mm : Kaynak Dikifli Tavlamas 168,3 mm OD 273 () mm : Weld Seam Annealing Kaynak dikifli tavlamas hat üzerinde, yüksek frekans indüksiyon sistemi ile 538-950 0C de gerçeklefltirilir.ana malzeme ile kaynak dikifli bölgesinde oluflan mikro sertlik ve mikroyap farkl l giderilir. Kaynak dikifli tavlamas ile borunun mekanik mukavemet de erleri iyilefltirilirken, korozyon direnci de artt r lm fl olur. Stress relieving anneal is carried out on-line with high frequency induction system 538-950 C. Hardness and crystal structure difference between main material and weld seam are removed by stress relieving anneal process during production.mechanical strength values are improved and corrosion resistance is increased by weld seam annealing Üretim standartlar & Çelik Kaliteleri I Production Standarts & Steel Grades API 5L PSL 1 : A 25, Gr A, Gr B, X42, X46, X52, X56, X60, X65, X70 API 5L PSL 2 : BM, X42M, X46M, X52M, X56M, X60M, X65M, X 70 M BN, X42N, X46N, X52N, X56N, X60N API 5L PSL 2 (Sour Service ) : BMS, X42MS, X46MS, X52MS, X56MS, X60MS, X65MS, X70MS BNS, X42NS, X46NS, X52NS API 5L PSL 2 (Offshore Service ) : BMO, X42MO, X46MO, X52MO, X56MO, X60MO, X65MO BNO, X42NO, X46NO, X52NO TS 6047-1 EN 10208-1 ( EN 10208-1) : L 210 GA, L 235 GA, L 245 GA, L 290 GA, L 360 GA TS 6047-2 EN 10208-2 ( EN 10208-2) : L245MB, L290MB, L360MB, L415MB, L450MB, L 485MB L 245 NB, L 290 NB, L 360 NB, L 415 NB Standart spesifikasyonlar na uygun Sürekli döküm metodu ile üretilmifl yüksek kaliteli çelik kullan l r. Et kal nl klar homojen olup Laminasyon ve nklüzyon içermez.fosfor ve Kükürt oranlar düflük oldu u için korozyon dirençleri yüksektir. High quality raw materials produced by continuous casting technique are used. The Raw Material is homogeneous, compatible with the standard specifications and does not keep any lamination and inclusion. Corrosion resistance is high due to low phosphorus and sulphur concentration Kullan m Yerleri I Field of Application - Konut ve sanayi do algaz tesisatlar House and industry natural gas installations - LPG tesisatlar LPG installations - Her türlü yan c ve patlay c gazlar n iletimi Transmission of every kinds of burning and explosive gases - Petrol ve Petrol türevlerinin iletimi Transportation of petroleum and its products Boru Gövdesi Is l fllem I Full Body Heat Treatment 21.3 mm D fl Çap 339.7 mm :Normalize Tav 21.3 mm OD mm : Normalizing 21.3 mm D fl Çap 339.7 mm :Gerilim Giderme Tav 21.3 mm OD mm : Stress Relieving Annealing Gerilim giderme tav ve normalize tav offline olarak atmosfer kontrollü tav f r n nda 550-700 C(gerilim giderme) ve 880-950 C (normalizayon)de tüm boru gövdesi üzerinde gerçeklefltirilir. Bu ifllemler sonras nda ana malzeme ve kaynak dikifli aras ndaki mikroyap ve sertlik farkl l klar giderilir, ürünlerin mekanik, tokluk, tane yap s ve bükülebilirlik özellikleri iyilefltirilir.tavlama sonras yüksek yüzey kalitesine sahip ve parlak yüzeyli boru elde edilir. Stress relieving and normalizing(bright annealing) are carried out offline with athmosphere controlled ''rolled hearth furnace'' between 550-700 C(Stress relieving) ve 880-950 C ( normalizing) on full pipe body. By means of full body annealing; micro structure and hardness differences between main material and weld seam are removed and products's toughness, grain structure, bending and mechanical properties are improved. After the annealing, high surface quality and bright surface are obtained. NATURAL GAS AND LINE PIPES DO ALGAZTESSSAT VE HAT BORULARI *Gri renkli ebatlar ve kaliteler 2012 y l ikinci yar s nda yeni kurulan Osmaniye ERW tesislerimizde üretilebilecektir. Dimensions and grades marked with grey will be able to be produced in new Osmaniye ERW plant at the second period of 2012. 14

Kalite Kontrol I Quality Control A - Görsel ve Boyutsal Kontrol I Visual and Dimensional Check B - S zd rmazl k testleri I Leak tightness Testing Hidrostatik Test I Hydrostatic Test C - Tahribats z Testler I Non Destructive Tests Girdap Ak mlar Testi I Eddy Current test Kaynak Dikifli Ultrasonik Testi I Ultrasonic Test of Weld Seam Phased Array Gövde Laminasyon / Kaynak Testi I Phased Array Test of Full Body Lamination / Weld Boru ucu Manuel Ultrasonik Testi I Manual Ultrasonic Test of Pipe end Ultrasonik Kaynak Profili zleme Sistemi I Ultrasonic Weld Profiling System D - Mekanik Testler I Destructive Tests Yass ltma Testi I Flattening Test E me Testi I Bending Test A z Geniflletme testi I Expanding Test Çekme Testi I Tensile Test Çentik Darbe Testi I Charpy V Notch Impact test E - Metalografik Muayene I Metallographic Examination Makro Yap Analizi I Macro Structure Examination Mikro Yap Analizi I Micro Structure Examination Mikro Sertlik Analizi I Micro Hardness Analysis F - Kimyasal Analiz I Chemical Analysis Spektral Test I Spectral Analysis G - HV ve HRC Sertlik Testi I HV and HRC Hardness Test H - Hidrojen Kaynakl Çatlama direnci De erlendirme Testi ( HIC Testi ) I Hydrogen Inducted Cracking Test I - Sülfid Gerilim ve Korozif gerilim çatlamas durum testi ( SSC Test ) I Sulfide Stress Cracking Test Test Sertifikas I Mill Test Certificates EN 10204 (TS EN 10204 )'e göre 2.1, 2.2, 3.1, 3.2 belgeleri I According to EN 10204 2.1, 2.2, 3.1, 3.2 Üretim Matrisi I Production Range D fl Çap Outside Diameter 2.0 2.3 2.6 2.8 2.9 3.2 3.4 3.6 3.7 3.9 4.0 4.5 5.0 5.2 5.5 5.6 6.0 6.3 6.6 7.1 8.2 8.8 9.3 10.0 11.0 12.7 inch mm 0.079 0.091 0.102 0.110 0.114 0.126 0.134 0.142 0.146 0.154 0.157 0.177 0.197 0.205 0.217 0.220 0.236 0.248 0.260 0.280 0.323 0.346 0.366 0.394 0.433 1/2 3/4 1 0.840 1.050 1.315 21.3 26.7 33.4 1 1/4 1.660 1 1/2 1.900 42.2 2 2.375 60.3 2 1/2 2.875 73.0 3 3.500 88.9 4 5 6 8 10 12 4.500 114.3 5.563 141.3 6.625 273.0 Uzunluk I Length 1/2'' - 3'' = 5-8 m (1/2"- 1 1/2" = 4-8,5 m) 6'' - 10'' = 5-13 m (2 " - 6" = 5-14 m) (6" - 12" = 5-14.6 m) *Gri renkli ebatlar 2012 y l ikinci yar s nda yeni kurulan Osmaniye ERW tesislerimizde üretilebilecektir. Dimensions marked with grey will be able to be produced in new Osmaniye ERW plant at the second period of 2012. ** Ebatlara göre uzunluk de iflebilir. I Length varies with the dimensions specified in the production program 15

API 5L Standart seri I Standard series Dıfl Çap Et Kalınlı ı Birim A ırlık specified Outside Diameter specified Wall Thickness Plain-end Weight Per Unit Length inch mm inch mm lb/ft kg/m 0.840 21.3 0.109 2.80 0.85 1.28 1.050 26.7 0.113 2.90 1.13 1.70 1.315 33.4 0.133 3.40 1.68 2.52 1.660 42.2 0.140 3.60 2.27 3.43 1.900 0.145 3.70 2.72 4.07 2.375 60.3 0.154 3.90 3.66 5.42 2.875 73.0 0.203 5.20 5.80 8.69 3.500 88.9 0.216 5.50 7.58 11.31 4.000 101.6 0.226 5.70 9.08 13.48 4.500 114.3 0.237 6.00 10.73 16.02 5.563 141.3 0.258 6.60 14.69 21.92 6.625 0.280 7.10 18.91 28.22 6.625 0.432 11.00 28.59 42.67 0.277 7.00 24.53 36.61 0.322 8.20 28.57 42.65 43.31 64.64 0.280 7.10 31.20 46.57 0.307 7.80 34.19 51.03 0.365 9.30 40.53 60.50 54.64 81.55 0.330 8.40 43.79 65.35 65.30 97.46 0.375 9.50 49.35 73.65 TS 6047-1 EN 10208-1 I TS 6047-2 EN 10208-2 EN 10208-1 I EN 10208-2 Ebat Size mm Et Kalınlı ı (mm) I Wall Thickness (mm) 2.30 2.60 2.90 3.20 3.60 4.00 4.50 5.00 5.60 6.30 7.10 8.00 8.80 10.00 11.00 12.50 Birim A ırlık kg/m I Mass per Unit Length (kg/m) 33.7 1.78 1.99 2.20 2.41 2.67 2.93 3.24 3.54 3.88 4.26 4.66 5.07 5.40 5.84 42.4 2.27 2.55 2.82 3.09 3.44 3.79 4.21 4.61 5.08 5.61 6.18 6.79 7.29 7.99 2.61 2.93 3.25 3.56 3.97 4.37 4.86 5.34 5.90 6.53 7.21 7.95 8.57 9.45 10.12 11.04 60.3 3.29 3.70 4.11 4.51 5.03 5.55 6.19 6.82 7.55 8.39 9.32 10.30 11.20 12.40 13.37 14.73 88.9 4.91 5.53 6.15 6.76 7.57 8.38 9.37 10.30 11.50 12.80 14.30 16.00 17.40 19.50 21.13 23.55 114.3 6.35 7.16 7.97 8.77 9.83 10.88 12.18 13.48 15.01 16.78 18.77 20.97 22.89 25.72 28.02 31.38 11.80 13.00 14.60 16.20 18.20 20.10 22.50 25.20 28.20 31.60 34.80 39.00 42.67 48.03 17.00 19.10 21.20 23.80 26.40 29.50 33.10 37.10 41.60 45.60 51.60 56.45 63.68 273 19.10 26.50 29.80 33.00 36.90 41.40 46.60 52.30 57.30 64.90 71.07 80.30 31.55 35.44 39.32 43.96 49.34 55.47 62.32 68.38 77.41 84.88 95.99 16