Fields of Application. Uygulama Alanlan

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2 Uygulama Alanlan A agida yer alan gesjtli puskurtulebilen seramik ve kimyasal cozeltilerin kurutulmasmda ve graniillerinin elde edilmesinde kullamlabilir; - Duvar ve yer karosu masseleri - Elektroporselen, tabak vs.. - Kil ve kaolen - Sirlama hatlannda - Oksitler ve ozel seramik masselerinde Presleme islemi oncesinde ogutulmus hammadde igersinde yer alan nemin istenilen seviyeye dusurulmesi ve uygun geometriye sahip granullerin elde edilmesi amacina sahip hammadde hazirlamanin son isjemidir. Suspansiyon malzeme yiiksek basmgh piston pompa ile cevrede esit araliklarla yerle tirilmi nozullar aracihgi ile kule igine puskurtulur. Pulverize haldeki gamur zerrecikleri ISI jeneratorunden gelen ve kurutucu kule gatismda bulunan difuzorden gegerek yayilan sicak hava ile karsilastiginda kuruyarak a agiya dogru hareket eden ve kule alt konisi ucunda bulunan agirhkh klape aracihgi ile disan alinir. Kule iginden ana fan aracihgi ile emilen hava, siklon grubundan gegerken bunyesinde bulunan az miktardaki partikulleri birakarak bacadan atmosfere atilir. istege bagli olarak wet scrubber veya filtre uygulanabilir. Pompa basinci, nozul tipi, sicak hava debisi gibi temel degiskenler yardimi ile nem orani ve granul yapisi ayarlanabilmektedir. Fields of Application Wide range of applications for drying and granulating sprayable ceramic and chemical suspensions, such as: - Wall and floor tile bodies - Electrical Porcelain and tableware bodies - Clays and Caolins - Colours and glazes - Oxides and special ceramic bodies It is the last cycle for the body preperation in which it eliminates the excess water used in the previous action of grinding meanwhile to produce the apropriate geometry for the granules before the pressing. The slip has fed to nozzles, placed inside of the drying chamber, by means of an adjustable high pressure piston pump. At the end of the nozzles, the slip is nebbulized by the sprayers into tiny particles in an upward direction in a dawn flowing current of hot air, which comes from generator. In this procedure, drying is almost immediate and the powder that is formed goes to the bottom where it is discharged by a swing valve.the humid air is sucked by the fan through the cyclone groups where the small quantity of fine powders it still contains are collected and finally it goes back into the atmosphere. Optionally a wet scrubber or a filter can be applied. By adjusting the pressure of the pump, nozzle type and the flow rate of the hot air; the apropriate geometry and the humidty can be obtained for different types of production. 12 Bolumler 1 Besleme pompasi 2 Lensler 3 Sicak hava jeneratoru 4 Sicak hava borusu 5 Sicak hava difuzoru 6 Kurutma kamarasi 7 Bo altma Vanasi 8 Egzos hava borusu 9 Siklon seperator 10 Siklon toplayici 11 Yildizvana 12 Santrifuj akim 13 Egsoz bacasi Sections 1 Feeding Pump 2 Spraying Lances 3 Hot-air generator 4 Hot-air pipeline 5 Hot-air diffuser 6 Drying Chamber 7 Discharge Valve 8 Exhaust-air pipe line 9 Cyclones seperator 10 Cyclones hopper 11 Star valve 12 Centrifugal flow 13 Exhaust-air chimney

3 Uretim : Sicak hava, granul, slip ile temas eden butun pargalar paslanmaz gelikten imal edilmektedir. Sicak hava borulan ve kurutma kamarasi isi kaybinin azaltilmasi ve sistem verimini arttirmak igin yuksek yogunluklu tas yunu ile izole edilmistir. Granul elde etme isjemi baslamadan once slip servis tankinda yavas kanstincilar sayesinde dinlendirilir. Slip spray dryer igine yuksek kaliteli piston pompalar sayesinde lens tipi nozullarden basilir. Uzun galisma surelerindeki verimi arttirmak amaci ile lens degistirme islemi spray dryeri durdurmadan yapilabilir. Yuksek kalitedeki yanma unitesi musterinin talebi dogrultusunda dogal gaz, fuel-oil gibi veya daha ozel ticari yakitlar ile calistinlabilir. Spray dryer iginde uygun sicak hava akisi, yuksek verimli fan yardimi ile saglanir. Paslanmaz gelikten ozel olarak uretilen siklonlar sayesinde hava basmci kaybi en aza indirilerek yuksek verim saglanir. Ana emis fani ve otomatik debi ayarh valf spray dryer icersindeki sicak havanin, slip granul hale geldikten sonra emilerek bacadan atilmasini saglar. Toz toplama sistemi igin musteri talebi dogrultusunda uygulanabilecek gesitli altematifler mevcuttur. Bunlar - Wet scrubber ( Opsiyon ) - Kuru Filtreleme ( Opsiyon ) Otomasyon islemi, kontrol panelinin uzerindeki bir bilgisayar yardimi ile sistemden alman bilgiler ile en guvenlikli ve en yuksek verimde galismasim saglamaktadir. Elde edilen granullerin silolara tasjnmasim saglayan konveyor hatlari ve dinlenme i lemi sonrasinda silolarm ozel agirlikli klape yardimi ile bosaltilmasi saglanir. Construction : For all the parts that interferes with the hotair, slip and the granules are made of stainless steel. The hot-air pipe and drying chambers are isolated with high density rock wool to minimize the loss of heat for better efficiency. The slip is kept suspended inside the service tank by the slow stirrers before the granulization process. The slip is sent inside the spray dryer by high quality piston pumps through the lance type nozzles and for flexibility the lances can be changed or removed without stopping the drier which ensures the efficiency during long working hours. The high quality burners can run by commercial fuels such as fuel-oil or natural gas, or with special types of fuels according to customer request. The high efficient fans ensures the efficient flow of the hot air inside the dryer. Special construction of the high quality stainless steel cyclones ensures the high efficiency and the low air pressure drop. Main suction fan and the automated flow adjustment valve ensures the efficient absorbtion of the air inside the dryer after the granulization of the slip through the exhaust chimney. For the dedusting system there are optional equipments that can be applied according to the customer requirements, such as; - Wet scrubber ( optional) - Dry Filter ( optional) Automation process is done via the latest technology to ensure the customer to control and run the system by a PC connected electronic control board with the maximum possible feedback from the spray drying system with the maximum safety. The granules are carried with the conveyor lines to the silos and the discharging of the silos by a special swing valve is obtained.

4 Granul uretim kapasitesini hesaplamak icin asagida yer alan formul kullanilabilir: P = RSPx -^ Y To calculate the dried powder production, the following formula can be used : P = RSP x ^- Y RSP : Remas Spray dryer tipi X : Slip igindeki kuruluk orani Y : Granul igindeki kuruluk orani. P: Uretim ( kg/h ) Ornek olarak : 30% nemli slip icin RSP 8000 kullamlmakta ve 6% nemli granul elde edilmek istenilmektedir. RSP : The type of Remas Spray dryer X : Dry percentage in the slip Y : Dry percentage in dried powder. P : Production in ( kg/h ) For example : RSP 8000 is being used for the slip at 30% humidity and the desired humidity of the output powder is 6%. P = 8000x 10P-^30 (100-6)-(100-30) P = 8000x (100-6)-(100-30) P= kg/h uretim miktari ile 6% nemli granul elde etmek miimkundur. Uretimi arttirmak icin kurutulmak ve granul elde edilmek istenilen slipin yogunlugunu arttirmak yolu ile viskozitesinin arttirilmasi gereklidir. Biitun teknik sorularmiz igin muhendislik departmanimizla temasa gegmekten liitfen gekinmeyiniz. P= kg/h is tha capacity to obtain the drypowder at 6% humidity. To increase the production it is neccassary to increase the viscosity of the slip by the means of increasing the density of the slip that is being dried and powdered. Please do not hesitate to consult our engineering department for any technical question you have. Granul toplama igin degisik uygulamalar. Different usages of collecting the output powder

5 TEKNJK OZELLJKLER /TECHNICAL FEATURES Tip Type Kapasite / Capacity Buharla tirma Evaporation Termal Thermal Giic Power rsl«->iilar Dimensions RSP 320 L/h 320 Kcal/h kw 13.5 D 3800 hi 5500 h H A 8750 В 6000 RSP RSP RSP RSP RSP RSP RSP RSP RSP RSP RSP RSP RSP

6 Montaj Asamasi - Kontinu Degirmen - Spray Dryer - Yavas Kanstiricilar Spray Dryer montaj a amasmda During an assembly of a spray dryer

7 Otomatik TIG kaynagi / Automated TIG welding Biikme tezgahi / Bending Machine Kaynak detayi / Detail of welding Lazer kesim tezgahi / Laser cutting machine шит' ' '/^""^^^^Ш V"*^ r Silo bosaltim / Discharging of a Silo И Laboratuvar tipi spray dryer / Laboratory type spray dryer.

8 DiGER URUNLERiMiZ /OUR OTHER PRODUCTS imalat Programimiz: Kuru ve yas. tip degirmenler ( arjh veya kontinu tip) Hizli kari tincilar Yavas. kan tincilar Sarjh degirmenler ve yavas, kan tincilar Batch mills and slow stirrers Ozel dizayn bilya.li degirmenler (direkt tahrikli, sogutma ceketli, v.b.) Komple kuru ogutme tesisi Komple graniil hazirlama tesisi (seramik karo endustrisi icin) We manufacture: Dry and wet type mills (batch or continuous) Blunger type dissolvers Kontinu kuru ogutme tesisi Continuous dry grinding plant Slow stirrers Special design ball mils (direct driven, with cooling jacket, etc.) Complete dry grinding plant Complete granule preparation department for ceramic tile industry Kontinu ya ogutme degirmeni Continuous wet grinding mill мк^^^пс^^-**ля^ш'ш^ш^^^^^чшш 1 9Я^Е^Я L DIN EN ISO 9001 ] REMAS REDUKTOR ve MAKINA SANAYI A.S. Tepeoren Koyu TUZLA istanbul / TURKEY Tel: +90 (216) (8 lines), Fax: +90 (216) web: remas@remas.com.tr

9 ГУ РосНИИИТиАП Ассоциация МВТК Федеральный информационный фонд отечественных и иностранных каталогов на промышленную продукцию Каталог был представлен на выставке «Горное оборудование, добыча и обогащение руд и минералов 2009» Каталог включен в базу данных «Федерального информационного фонда отечественных и иностранных каталогов на промышленную продукцию» Россия, , Москва, Измайловское шоссе, 44, Тел./факс (095) , , ; Электронная копия издания изготовлена с целью её включения в базы данных Федерального информационного фонда отечественных и иностранных каталогов на промышленную продукцию, которые формируются в соответствии с Постановлением Правительства РФ от 24 июля 1997 г. 950 и Постановлением Правительства РФ от 31 декабря 1999 г р и зарегистрированы Комитетом по политике информатизации при Президенте РФ под год