COS Makinesi. batek EQUIPMENT.

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1 COS Makinesi batek EQUIPMENT.

2 COS Makinesi ( BT2000) Genel Ozellikleri: Dort istasyonlu doner tabla fasanmi. Otomatik tabla donusu 1. istasyon: Manuel grup doldurma 2. istasyon: Otomatik kulak hizalama, otomatik grup elemanlan hizalama (vibrasyon), otomatik separator hizalama, otomatik kaset dondijrme, otomatik fircalama ve ilaclama. 3. istasyon: Otomatik kaynaklama 4. istasyon: Manuel bosaltma Universal kaset takimi LPG isitmali pota Olculu kursun sevk sistemi ve kursun pompasi Kalip sogutma unitesi Yekpare kalip tasarim Ana labia frenli motor, ozel kaplin mekanizmasi ve agir yuk reduktor ile dondurijlur. Tabla dondijrme ve kaldirma mekanizmalan limit sensor kontrolliidijr, Tabla dondijrme ve fren mekanizmasi her donuste tablanm hassas sekilde konumlandinlmasini saglayacak ozelliktedir. Ana tabla mil mekanizmasi hassas islenmis olup, tabla kaldirma ve indirme islemlerini son derece duzgun yapar ve bakimi ihtiyaclanni en aza indirir. Mil mekanizmasi agir yuk pnomatik pistonla calistinlir. Tabladaki turn hava hatti baku borularla saglanmistir. Doldurma istasyonu toz biriktirme teknesi, ana toz kolektorune bagl esnek havalandirma hortumu, ayorlanabilir pnomatik kaset destek plakasi, kaset cdzme/sikistirma ve destek plakasi indirme/kaldirma kumanda valfleri ile donatilmistir, Destek plakasi ayan сок kolaydir. 2. istasyonda (grup hazirlama istasyonu) kaset otomatik olarak coziilur ve sikistinlir. Kufaklarm hem enine hem de boyuna hizalamasi yapilir. Grup elemanlannin dikey olarak hizalanmasi hem alttan (vibrasyon) hem de ustten (grup baski lamalan) ile yapilir. Separatdrlerin yandan hizalanmasi ayri bir unite ile otomatik olarak gerccklostirilir. Kaset otomatik olarak dondurijlur. Plakolar otomatik olarak fircalanir ve ilacbnu. istasyondaki turn islemler sensor ve limit svic kontrolliidur. stasyondaki islemlerin manuel olarak isletilmesi mumkundur. Plaka yuksekligi ve genisligini ayarlama islemleri сок koby ve hizli yapibbilecek sekilde tasananmistir. Kalibo daldirma mekanizmasi ayarlanabilmekte olup son derece hassas kaset daldirma islemi gerceklestirmektedir. Kalip pirn mekanizmasi pnomatiklir Musteri ihtiyaclarina gore imal edilen ve uzun omurlij kalip yekpare olup duzgun kursun dozlama temin eder ozelliktedir. Kaynul istasyonundaki islemler limit svic kontrolliidur. istasyondaki islemlerin manuel olarak isletilmesi mumkundur. Bosaltma istasyonu toz biriktirme teknesi, ana toz kolektorune bagl Eisnek havalandirma hortumu, ayarlanabilir pnomatik kaset destek plakasi, kaset cozme/sikistirma ve destek plakasi indirme/kaldirma kumanda valfleri ile donatilmistir. Destek plakasi ayan сок kolaydir. LPG potasi komple isitma unitesi ile birlikte sunulur. Pota gift cidarli olarak imal edilmektedir ve pota ustij muhafazalidir. Pota icin ayri elektrik kontrol panosu bulunmaktadir. Pota kapasitesi 1 tondur. Olculu kursun sevk sistemi kursun pompa unitesi ve sevk kumanda valfleri ile donatilmistir. Pompa ile kalip arasinda, kursunun kaliptan potaya geri donusunij hizlandirmak icin boru yerine ozel ara blok baglantisi kullanilmistir. Kalipla 1x6 goz dizilisine sahip akulerden her seferinde 1 adet uretilmektedir. Kalip sogutma sistemi ile kombine calisan coklu ISI kontrol sstemine sahiptir Kasetler ayni goz dizilisine sahip akijleri isleyebilmektedir. Kasetler ctomatik doldurma ve bosaltma sislemlerine uygundur. Su sogutma unitesi serpentin bakir borularla donatilmistir. Unite su tanki, ilgili pompa ve lesisattan olusmaktadir. Bu tank tesis ana su kulesine takilabilmektedir. Makine ile birlikte opsiyonel olarak su kulesi de verilebilir. Ana elektrik panosunda makineye ait turn elektriksel baglantilar ve dijital operator ekrani bulunmaktadir. Bu ekran yoluyla makine operasyonuna ait ilgili ayarlar kolayca yapilabilmektedir. Doldurma istasyonunda operator panosu bulunmaktadir. Bunun yaninda hern doldurma hem de bosaltma istasyonunda cift tarafli islem baslatma butonlan ve acil stop butonlan bulunmaktadir. Makine grup hazirlama istasyonu haric turn istasyonbrda havabndirma davlumbazlan takili olarak sevk edilir. Grup hazirlama istasyonu muhafaza ile cevrili olup vibrasyon ve fircalama unitelerinde ilave esnek havalandirma hortumlan bulunmaktadir.

3 ВТ2000 ГРУППОВОЙ АВТОМАТИЧЕСКИЙ СВАРОЧНЫЙ СТАНОК ТЕХНИЧЕСКИЕ ХАРАКТЕРИСИТИКИ Необходимая эксплутационные сведения - Укажите необходимость в электричестве. - Чертежей моноблоков и пакета пластин. ( или передать образцов ). - Укажите тип газа для нагрева котля (ЛПГ или природный газ ). Необходимый персонал - 2 человека Производительность -(1x6 легковой ) 2 аккумуляторов в минуту. -(2x3 грузовой ) 1 аккумуляторов в минуту. Электрический потребность станка COS - Электричество : 220/380 В - 3 фазы - 50 Гц. Необходимая запускная мощность -18кВА Двигатели - Двигатель для врашения барабана - 0,75 ква - Двигатель для зачистки щёткой - 0,25 ква - Двигатель для Флусование ушек пластин -0,18 ква - Двигатель для насоса -0,25 ква - Двигатель для воды охлаждения - 0,18 ква Процессор PLC - Siemens Simatic Сжатый Воздух - Давление : 6-8 Бар - Расход : 0,1 м э / мин. Воды Охлаждения - Замкнутая цепь система - Обьем водяного бака : 60 лит. дисцилированная вода. Гидравлика - Нето Котёл - Мощность горелки : Ккал/ ч. - Расход газа : 3,36 м 3 / ч. ( природный газ ) 1.04 м 3 /ч. (ЛПГ) - Тип газа : ЛПГ или природный газ Потребность Вентиляций - 5 м 3 / сек. Вес : Бес упаковки : кг. С упаковкой : кг.

4 COS Machine (BT2000) General Specifictions: Rotary table design with four stations. Automatic table rotation 1 st Station: Manual group loading, 2nd Station: Automatic lug aligning, automatic group elements aligning, automatic separator aligning, automatic jig box rotation, auttomatic brushing, automatic fluxing. 3rd Station: Welding 4th Station: Manual unloading. Table indexing braked motor coupled with special coupling and heav duty gearbox. Limit sensor controlled indexing mechanism. Special table rotation brake mechanism insuring precise table positioning at each rotation. Table descend facilitating columns. Heavy duty table lift air cylinder. Precision machined table main coloumn insuring smooth rotation and lifting. Copper tubes for main pressurized air pipings on the table. Loading station is integrated with dust collecting tray, flexible ventilation hose connected to main dust collector, adjustable pneumatic group loading support plate, and pnuematic handle valves for jig box releasing & clamping, and for support plate lifting & descending. Automatic jig box releasing at the group preperation (2nd] station. Automatic lug aligning with horizontal and vertical lug alignment bars, automatic group elements aligning through vibrating lower table and upper press bars. Automatic separator aligning. Automatic jig box rotation, automatic brushing where brushes are driven by an independent motor. Automatic fluxing. All automatic operations are sensor or limit switch controlled. Manual operation is also available. Plate width and height adjustment can be done very fast and easily. Pnuematic dipping mechanism, pneumatic precise mold eject mechanism. Precision machined durable COS mold manufactured according to customer specifications. Automatic air blowing mechanism. Easy connect water cooling conduits provided at the welding station, All operations at the welding station are automatic and limit swich or sensor controlled. Manual operation is also available. LPG pot integrated with complete LPG burning system and separate electrical box for all controls. Capacity of the double wall pot tub is 1 ton lead. Lead delivery pump is coupled with dispense propeller motor, inlet and dumping valve system. There is a separate connection block between pump and mold. That connection block is heated during the operation. Mold has a capacity to weld 1 pc 1x6 battery per cycle, and 1 truck battery per 2 cycles. Mold has multi zone temperature control and two water cooling lines. Jig boxes are able to handle same layout batteries. There are two types of jig boxes; for car batteries and truck batteries. Water circulation coolant consist a cooling tank inwhich serpentine copper tubes are provided to be connected to outside plant cooling system to cool the tank water. Circulation pump circulates the water through the cooling channels which are all provided. Additional cooling tower can be integrated upon request. Main electric box consisting all electrical connections and user interface on the box door, by which all corresponding setting for the welding can be done. There is an operator panel attached at the loading station. Also both loading and unloading station are integrated with emergency butons and double hand cycle-start butons. Machine is supplied with ventilation hoods for all stations except group preperation station which is covered with transparent door and guards, and integrated with dust collecting and suction mechanism. Unloading station is integrated with dust collecting tray, flexible ventilation hose connected to main dust collector, adjustable pneumatic group loading support plate, and pnuematic handle valves for jig box releasing & clamping, and for support plate lifting & descending. batek EQUIPMENT/

5 : -. TEKNIK BILGILER 11 ek tr i I TECHNICAL DATA Mequ:red User Da!a J rovide drawings ot.p( эг 1 x6 batteries 2x3 bati Standard Elec 220/380V - ases - 50 t tz Required Pc 18Kw. M oto i a i llama V i Mot 3,75 Kv J 25 Kw. '.'! 3 Kw. Motors: Indexing M 0.75 Kw Fluxing Motor: 0.18 Kw : Motor: 0.25 Kw. Cooling Pump Motor: Kv Programmable Controller: Siemens Simatic H : : dl Soguti Kapah deve sistem Tank Kapasitesi: 60 It. Saf su. Compressed Air: Pressure: 6-8 Bar. Consumption: 0,1 cbrr n Cooling Water: Closed circuit tank Tank Capacity: 60 It. si Hydraulic: None Bailor Gucu: 25, 000 Kcal Tuketim: 3,36 m-'/s. (Dogal Gaz 1.04 m-'/s. (LPG) Gaz Turu: LPG veya Dogal Gaz Havalandirma Ihtiyaci: 5 rn-/sn. Nakliye Bilgileri: AQirlik: 2,900 ambalaisiz. Burner Power: 25, 000 Kcal/h C!onsumption: 3,36 m : h (Notuial Gr 1.04 myh. (LPG) C?as Type: LPG oi Natural Gas. Ventilation Requirement: 5 nr/sec. Weight: 2,900 Kg (unacted! batek EQUIPMENT/ imes С Blok 301/11 Y. Dudullu Istanbul/TURKEY Tel: (5Lines) Fax: Web: batek@batekeng.com

6 ГУРосНИИИТиАП Ассоциация МВТК Федеральный информационный фонд отечественных и иностранных каталогов на промышленную продукцию Каталог был представлен на выставке «Автономные источники тока » Каталог включен в базу данных «Федерального информационного фонда отечественных и иностранных каталогов на промышленную продукцию» Россия, , Москва, Измайловское шоссе, 44, Тел./факс (095) , , ; fkatalog@maii.ru, Электронная копия издания изготовлена с целью её включения в базы данных Федерального информационного фонда отечественных и иностранных каталогов на промышленную продукцию, которые формируются в соответствии с Постановлением Правительства РФ от 24 июля 1997 г. 950 и Постановлением Правительства РФ от 31 декабря 1999 г р и зарегистрированы Комитетом по политике информатизации при Президенте РФ под год