Welcome to the World of Design

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2 TKARE ENGINEERING Welcome to the World of Design PRESENTATION OF COMPANY INTRODUCTION TKARE ENGINEERING

3 TKARE ENGINEERING Welcome to the World of Design

4 ABOUT US The company has been established in 2011 to provide service about sheet metal dies for Automotive, White Goods, Aviation and Defense Industries with it s team that provide service in Automotive Side Industry, Sheet Metal Die Design, Die Production and Project Management for long years. Our goal as TKare Engineering is to provide fast, high-class, innovative and result-oriented solutions for our customers OUR MISSION In order to meet the requests and needs of our customers in Sheet Metal Die industry; by using our knowledge and expertise, following up all developing technologies, bring them to bear and put at the disposal of our customers by setting up necessary organization. To deliver the product on time cost effectively and with high-quality. OUR VISION To be a pioneer organization in Sheet Metal Die industry in every step from product design to die production by providing fast, high-quality result-oriented solutions, following up all technologies and producing the truest solutions for the customers.

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10 TKARE Engineering, offers its customers services, sheet metal dies are widely used in industry is using engineering software. Sheet metal dies of engineering software that provides services in each stage separately, the TKARE of engineering-trained, competent staff efficiently by using a customer-focused solutions. Our Services; Product Design Feasibility Process Design Springback Die Design Prototipe Dies Blanking Dies Deep Drawing Dies Cutting / Piercing Dies Blending / Forming Dies Cam Dies ( Contra Cam Applications ) Prograssive Dies Fineblanking Dies Transfer Press Dies Gauge and Fixtures Design Kinematic simulations of die designs With Static analysis control of die parts Die Production Education Consulting

11 Product Design Design of functional, producible products with our experience in Sheet Metal sector.

12 Feasibility It s a very important step that the manufacturability of the product is analyzed, decreasing production time and labor in die design and production to an optimum level before starting die design. By doing virtual environment simulations, engineering softwares are used that directs fast die production with minimum costs in this process. All work carried out are reported to our customers. After the simulations; the products in a desired level can be created in the very first part pressing by creating springback compensation surfaces if necessary. It s Important To See the Future While Making a Decision

13 Feasibility It s a very important step that the manufacturability of the product is analyzed, decreasing production time and labor in die design and production to an optimum level before starting die design. By doing virtual environment simulations, engineering softwares are used that directs fast die production with minimum costs in this process. All work carried out are reported to our customers. After the simulations; the products in a desired level can be created in the very first part pressing by creating springback compensation surfaces if necessary. It s Important To See the Future While Making a Decision

14 Process Design It s the step after feasibility studies where we prepare for die design and decide product production methods. Correct Process, Correct Die Design

15 Process Design Correct Process, Correct Die Design.

18 Springback After the simulations; the products in a desired level can be created in the very first part pressing by creating springback compensation surfaces if necessary. Orjinal Telafi Yüzeyi

19 Springback After the simulations; the products in a desired level can be created in the very first part pressing by creating springback compensation surfaces if necessary.

20 Die Design It s the step the dies transferred to 3-D with the process studies that are prepared. We re at your service with our technical team working in this area for many years to produce fast and high-quality die design in optimal size and minimum costs. Prototipe Dies Blanking Dies Deep Drawing Dies Single Action Draw Dies Double Action Draw Dies Cutting / Piercing Dies Blending / Forming Dies Cam Dies ( Contra Cam Applications ) Prograssive Dies Fineblanking Dies Transfer Press Dies

21 DIE DESIGN Blanking Dies

22 DIE DESIGN Deep Drawing Dies Single Action Draw Dies Double Action Draw Dies

23 DIE DESIGN Cutting / Piercing Dies

24 DIE DESIGN Blending / Forming Dies

25 DIE DESIGN Cam Dies

26 DIE DESIGN Cam Dies ( Rotary Cam Units )

27 DIE DESIGN Cam Dies ( Contra Cam Units )

28 DIE DESIGN BMW Dies ( We use the program of Carisma while making design for BMW )

29 DIE DESIGN FORD Dies ( We use the program of PowerTools while making design for FORD )

30 DIE DESIGN Prograssive Dies

33 DIE DESIGN Fineblanking Dies

34 DIE DESIGN Transfer Press Dies Transfer Press Curves Transfer Press Dies

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36 Kinematic simulations of die designs During design phase; the under press kinematic simulation of dies has being done, we can analyze if there is any interference or faulty operating status. If it s asked press synchronization with the die can be installed and you can simulate transfer and cross bar applications. This means that during the design, you can be sure your die is working properly and you can start manufacturing process. You can stop the simulation in a desired point of kinematic simulation, you can section from anywhere you would like and you can make measurements, initiations between die instruments or you can analyze the connection between die instruments. During the simulation of transfer dies, you can determine the reflections of press speed to your die and you can confirm part production in optimum speed even during design phase.

37 With Static analysis control of die parts Suitability of working conditions in the designed die components, meets the required strength values of the step we have simulated. As a result of this analysis, the optimum level of die manufacturing equipment and components we are provided to pass.

38 Gauge and Fixtures Design Welding Gauges Mounting Gauges Testing Gauges Control Fixtures

39 Gauge and Fixtures Design CHECKING FIXTURE ASSEMBLY FIXTURE

40 Gauge and Fixtures Design CHECKING FIXTURE

43 Machine Design and Production Tkare Mühendislik; Firmanıza özel Makine Tasarımı ve Makine İmalatı konusunda da hizmet vermektedir. Özel Makinalar konusunda, Tasarımdan İmalata kadar anahtar teslim Makinalar tasarlamakta ve üretmektedir.

44 Software Expressus (Die Kinematics) Turkey Distributor Tkare Engineering has became the only dealer of Japanese Die Kinematics program "EXPRESSUS" software since April Thanks to Expressus; During design phase; the under press kinematic simulation of dies has being done, we can analyze if there is any interference or faulty operating status. If it's asked press synchronization with the die can be installed and you can simulate transfer and cross bar applications. This means that during the design, you can be sure your die is working properly and you can start manufacturing process. You can stop the simulation in a desired point of kinematic simulation, you can section from anywhere you would like and you can make measurements, initiations between die instruments or you can analyze the connection between die instruments. During the simulation of transfer dies, you can determine the reflections of press speed to your die and you can confirm part production in optimum speed even during design phase.

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46 Murathan TOKTAŞ Mechanical Engineer ( General Manager) Murathan TOKTAŞ ( by Proxy ) Mechanical Engineer ( Technical Manager ) Hülya YALÇIN Industrial Engineer (Quality Management Representative ) Nurettin DOGAN Industrial Engineer ( Tkare Germany Office) Dilek VARANTEZ TOPSAKAL ( Commercial Consultant ) Ümit ORUÇ Mechanical Technician ( Process Manager ) Talha SÖZEROĞLU Mechanical Technician ( Design Manager ) Fırat SAĞBAŞ Mechanical Technician ( Die Design Specialist & IT Responsible) Esra TOKTAŞ Mechanical Technician ( Die Design Specialist ) Yiğit DEĞİRMENCİOĞLU Mechanical Technician ( Die Design Specialist ) Mustafa CESUR Mechanical Technician ( Die Design Specialist ) Murat GENÇ Mechanical Technician ( Die Design Specialist ) Saim DENİZ Mechanical Technician ( Die Design Specialist ) Halit KOÇDEMİR Metallurgy and Material Engineer ( Die Design Specialist ) Eldar FAYZULOV Computer Engineer ( Software Development Specialist ) Elif DEMİRAL Business Administration ( Accountant )

47 SERVER HP Pro Liant ML110 G7 PROCESSOR: XEON RAM : 16gb 1 PCS SIMULATION EQUIPMENT HP Z 800 PROCESSOR: XEON RAM : 16gb 1 PCS DESIGN EQUIPMENT HP Z 420 PROCESSOR : XEON RAM : 16gb 5 PCS DESIGN EQUIPMENT DELL PRECISION T3500 PROCESSOR : XEON RAM : 24gb 2 PCS DESIGN EQUIPMENT ASUS G74-G75 PROCESSOR : İ7 RAM : 32gb 3 PCS HARDWARE BRAND MODEL RAM PCS. BACKUP LenovoEMC px4-300d Network Storage CA ARCserve Backup r16.5 for Windows File Server Module CA ARCserve Backup r16.5 for Windows Database Module WD RED NAS 4TB SATA3 64MB 3.5" HDD ( 16 TB ) SERVER HP PRO LIANT 16gb 1 SIMULATION HP Z800 64gb 1 3D DESIGN HP Z420 16gb 5 3D DESIGN DELL T gb 2 WE USE 2 COMPUTERS AT EACH STATIONS. 3D DESIGN ASUS NOTEBOOK G74 G75 32gb 1 2

48 FORD MOTOR COMPANY POWERTOOLS BMW CARISMA CDM TOOLBAR

49 REFERANCE OEM PROJECT TOFAŞ FIAT ( D200 ) TOFAŞ FIAT ( D310 ) TOFAŞ FIAT ( MCV ) TOFAŞ FIAT ( MCV / CNG ) TOFAŞ FIAT ( P263 ) TOFAŞ FIAT ( P139 ) TOFAŞ FIAT ( P330 ) TOFAŞ GESTAMP (VW ) COŞKUNÖZ ALLGAIER ( PORSCHE C4 ) COŞKUNÖZ RENAULT ( J87 ) COŞKUNÖZ PSA ( A94 ) COŞKUNÖZ RENAULT ( X82 ) OPSAN FORD ( V362 ) TKG HONDA ( 11M-CIVIC ) TKG TOYOTA ( 476-AL ) BEYÇELİK GESTAMP FORD ( 408 ) BEYÇELİK GESTAMP MASERATI ( M156 ) FORD OTOSAN FORD ( V362 ) FORD OTOSAN FORD ( V363 ) SARIGÖZOĞLU FORD ( V363 ) FORD OTOSAN FORD ( V363 )FNA FORD OTOSAN FORD ( B460 ) COŞKUNÖZ BMW ( F45 ) COŞKUNÖZ AUDI ( AU334 ) FORD OTOSAN FORD ( E240 ) COŞKUNÖZ A.Ş. BMW ( F54 ) DÜNYA KALIP TOFAŞ ( 356 B ) CPS MERCEDES ( A213 ) YEPSAN GM AAT ( RUSIA ) (New Niva ) DÜNYA KALIP MERCEDES ( SFTP ) SARIGÖZOĞLU MERCEDES ( SFTP ) BEYÇELİK GESTAMP FORD ( B515 ) BEYÇELİK GESTAMP NISSAN ( H60B ) COŞKUNÖZ MERCEDES ( N293 ) COŞKUNÖZ RENAULT ( BJA ) SCHWARZ OPEL ( E2XX ) COŞKUNÖZ MERCEDES ( N293 ) SARIGÖZOĞLU BMW ( F40 ) FORD OTOSAN FORD ( H625 )

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55 2014 & 2015

56 2013 Kosgeb Kobi Entrepreneur Awards; "YOUNG ENTREPRENEURS" Category Turkey Finalist

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61 CONTACT INFORMATIONS General Manager: Murathan TOKTAŞ ( murathan.toktas@tkare.com.tr ) Commercial Consultant: Nurettin DOGAN ( nurettin.dogan@tkare.com.tr ) Commercial Consultant: Dilek VARANTEZ TOPSAKAL ( dilek.varantez@tkare.com.tr ) Adress TR :Işıktepe Organize Sanayi Bölgesi Kahverengi Cad. No: Nilüfer BURSA TURKEY Adress DE :Stauffenbergstr Ulm / GERMANY Phone Number : Fax : Web : info@tkare.com.tr