NORTHERN MARMARA MOTORWAY PROJECT (INCLUDING 3rd BOSPHORUS BRIDGE) PROJECT PRESENTATION

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1 NORTHERN MARMARA MOTORWAY PROJECT PROJECT PRESENTATION

2 NORTHERN MARMARA MOTORWAY PROJECT PROJECT OVERVIEW 3 rd Airport ODAYERİ GARİPÇE POYRAZ 3 rd Bosphorus Bridge Second BOSPHORUS BRIDGE İSTOÇ ÇAMLIK REŞADİYE First BOSPHORUS BRIDGE PAŞAKÖY It is a BOT type contract, awarded to ICA, that includes: - Odayeri Paşaköy 60 km (Motorway + BB3) - Istoç Odayeri 22 km (Connection road) - Reşadiye Çamlık 13 km (Connection road)

3 CONTRACT NORTHERN MARMARA MOTORWAY PROJECT

4 NORTHERN MARMARA MOTORWAY PROJECT THE BRIDGE Legend Ice in the Bosphorus the 23/24 February 1954

5 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION NOVEMBER 2012 SEPTEMBER 2013

6 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION THE BRIDGE IS H.R.S.B. (HIGH RIGID SUSPENSION BRIDGE), m m THE BRIDGE TOWERS ARE A SHAPED THIS GEOMETRY PROVIDES ENHANCED STABILITY

7 NORTHERN MARMARA NORTHERN (INCLUDING MARMARA 3rd BOSPHORUS MOTORWAY BRIDGE) PROJECT MOTORWAY PRĞAZ (INCLUDING KÖPRÜSÜ 3rd BOSPHORUS DAHİL) KESİMİ BRIDGE) PROJECT DESCRIPTION N. 1 pedestrian walks L = 2.50 m N. 4 traffic lanes Project speed 120 km/h L = m N. 2 railway lanes Project speed 160 km/h High Speed 80 km/h freight train N. 4 traffic lanes Project speed 120 km/h L = m N. 1 pedestrian walks L = 2.50 m m 5.50 m THE BRIDGE HAS A STREAMLINED ORTHOTROPIC DECK WHICH IMPROVES THE AEORODYNAMICS

8 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION WORLDWIDE RANKING OF THE 3RD BOSPHORUS BRIDGE Suspension Bridges RANK NAME OF THE BRIDGE COUNTRY TOTAL LENGTH (km) MAIN SPAN (km) TOWER HEIGHT (m) DECK WIDTH (m) MAIN SPAN DECK AREA (m 2 ) NOTES 1 Akashi Kaikyo Bridge Japan 3.9 1, ST 36 70,690 Motorway 2x3 2 Xihoumen Bridge China 2.6 1, RC 25 40,425 Motorway 2x2 3 Great Belt Bridge Denmark 2.7 1, RC 31 50,344 Motorway 2x2 4 İzmit Bay Crossing Turkey 2.7 1, ST 36 55,645 Motorway 2x3 5 Yi Sun-sin Bridge South Korea 2.3 1, RC Motorway 2x2 6 Runyang Bridge China 2.4 1, ST 45 67,440 Motorway 2x3 Nanjing 4th Yangtze 7 Bridge China 5.4 1, RC 38 54,167 Motorway 2x3 8 Humber Bridge UK 2.2 1, RC 29 40,185 Motorway 2x Bosphorus Bridge Turkey 2.2 1, RC 59 83,072 Motorway 2x4 Railway 2x1 Astaldi involved in construction phase.

9 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION WORLDWIDE RANKING OF THE 3RD BOSPHORUS BRIDGE Cable-Stayed Bridges RANK NAME OF THE BRIDGE COUNTRY TOTAL LENGTH (km) MAIN SPAN (km) TOWER HEIGHT (m) DECK WIDTH (m) MAIN SPAN DECK AREA (m 2 ) 1 3. Bosphorus Bridge Turkey 2.2 1, RC 59 83,072 2 Russky Bridge Russia 1.9 1, RC 30 32,568 3 Sutong Bridge China 2.1 1, RC 41 44,608 4 Stonecutters Bridge China 1.6 1, RC 53 54,259 5 E dong Bridge China ST 38 35,188 6 Tatara Bridge Japan ST 31 27,412 7 Normandy Bridge France RC 24 20,201 8 Jiujiang Fuyin Bridge China RC 29 23,803 9 Jingyue Bridge China ST 25 19,992 Astaldi involved in construction phase.

10 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI PROJECT DESCRIPTION FUNCTIONAL CROSS SECTION 22 / OCAK / 2013 GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

11 NORTHERN MARMARA MOTORWAY (INCLUDING ODAYERİ 3rd BOSPHORUS PAŞAKÖY BRIDGE) SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI MOTORWAY PROJECT 22 / OCAK / 2013 ELEMENTI STRUTTURALI PRINCIPALI CHE COSTITUISCONO IL PONTE Expansion Joint Stiffening Cables Main Cable Hangers Anchor Block Side Span Piers Stiffened Zone Transition Zone Suspended Zone Ground Approach Side Spans (Concrete) Tower Steel Deck GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

12 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION MAIN SPAN Stiffening zone Stiffening cables in extreme sides Transition zone Stiffening cables in extreme sides Hangers in the middle Suspended zone Main cables hangers in central zone near railway

13 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION BACK SPAN Ground Approach Side Spans Ground approach zone Stiffening cable in the internal zone, near the railway Side span zone Stiffening cable in the internal zone, near the railway

14 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION COMPARISON H.R.S.B. CLASSIC HIGH RIGID SUSPENSION BRIDGE Vertical displacement at the center under max. loads Transversal displacement under extreme wind loads at the center Horizontal longitudinal displacement of the deck under live loads at the tower m m 1.65 m 7.00 m 0.53 m m Longitudinal displacement of the deck under train braking loads at the tower m 0.06 m CLASSIC SUSPENSION BRIDGE Transversal displacement under earthquake (50 years) 1.54 m 7.00 m Bisan Seto bridge (Japan)

15 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION EXISTING BRIDGE WITH A MIXED SOLUTION Niagara Railway Suspension Bridge 1870 J. Roebling Tamar Bridge, UK (1961) Strengthened by adding stay cables (1999) Brooklyn suspension bridge 1896 J. Roebling Wujiang suspension bridge 1999 (China)

16 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION The bridge is composed of three parts: A cable stayed/suspended steel deck of L= 1,360 m. Extensions at both ends, as prestressed post-tensioned cast-in-situ concrete. Side Spans, with a length of: Ls= 2x45m + 2x60m m + 24 = m. Overall length of the Bridge becomes Lo= 1,360 + (2 x 302.5) = 1,965 m. Expansion joint 302,5 m m m

17 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION Shaft and Tower Europe North Phase 8 Europe South Phase 5 Designed by the tower free standing situation and by minimal reinforcement against shrinkage thermal effects during construction

18 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI PROJECT DESCRIPTION ANCHORAGE BLOCK 22 / OCAK / 2013 Model 2D longitudinal elastic and elastoplastic models (steel and concrete) rock modeled with springs (various assumptions for rock stiffness: mean stiffness x4 or /4) 2D transversal elastic and elastoplastic models (steel and concrete) various hypotheses for support conditions GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

19 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI PROJECT DESCRIPTION GROUND APPROACH m³ 22 / OCAK / main concern: early age temperature effects sls and crack control for uls elastic model (concrete and rock); early age temperature and self weigth only. longitudinal minimum ratio defined Longitudinal behaviour uls elastic and elastoplastic models (steel and concrete), rock modeled with springs; uls stiffening cables forces and self weigth. verification of the longitudinal and vertical reinforcement needed with different rock stiffness assumptions Anchorages areas (transversal slice) uls elastoplastic models (steel and concrete); Accidental stiffening cable force (0.9 FGUTS). design of the vertical and transv. reinforcement and prestress cables near the stiffening cables anchorages. GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

20 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI PROJECT DESCRIPTION CONCRETE DECK SIDE SPANS Longitudinal and transversal prestressing 22 / OCAK / Axial longitudinal prestressing (more effective avoiding secondary moments) - Transversal prestressing in diaphragms and top slab. combination of internal bonded and external unbonded tendons. - Decompression for frequent combination at every point within a distance of 100mm from the bonded prestressing cable (T1, T2). - Control of concrete cracking at all other points, for Quasipermanent load combination. TRI DIMENSIONAL BEHAVIOUR - Multiple cell box girder, 47m wide and 5,3m high - 5 side spans ( m) + main span connection (24m) - 10 Girders (including 2 main girders G4) - 21 Diaphragms spaced 15m - 17 stiffening cables anchoring in main Girder G4 - Supports under main girders G4 GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

21 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI PROJECT DESCRIPTION 22 / OCAK / 2013 CONCRETE DECK SIDE SPANS Construction phases (1 to 6) Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 Phase 6 1. Concreting in 3 phases a. bottom slab b. Walls (girders + diaphragms) c. top slab % Transversal prestressing tensioning (diaphragms and slab) 1. Removal of side scaffolding (to re-use 2 phases later), exception: ph. 5 & % Longitudinal prestressing tensioning, exception: ph. 5 and 6 GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

22 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI STIFFENING CABLES PSS (Parallel Strand System) fuk Mpa 22 / OCAK / 2013 PROJECT DESCRIPTION Diameter mm Total number 22 x 4 x 2 = 176 Total weight Wire diameter 8,816 t 5.40 mm Why it has been decide to use 1960 Mpa? TO LIMIT THE SAG OF STIFFENING CABLES, BECAUSE ANGULAR VALUE ARE QUITE DOUBLE THAN CLASSIC VALUE. GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

23 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI 22 / OCAK / 2013 PROJECT DESCRIPTION MAIN CABLE - PPWS Strenght grade fuk Mpa Void ratio 20% general part 18% band part Lenght 4,842 m Diameter (main span) 723 m (side span) 752 m Number of strand (main span) 113 (side span) 122 Number of wires in strand 127 Wire diameter 5.40 mm Total weight of main cable 12,822 t GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

24 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI PROJECT DESCRIPTION MAIN CABLE - Hangers 22 / OCAK / 2013 Diameter mm Number 68 Total weight 171 t Wire diameter 7 mm Total length of wire km Strenght grade fuk Mpa GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

25 KUZEY MARMARA NORTHERN (3. BOĞAZ MARMARA KÖPRÜSÜ MOTORWAY DAHİL) PROJECT OTOYOLU PROJESİ ODAYERI-PAŞAKÖY (INCLUDING(3. 3rd BOĞAZ BOSPHORUS KÖPRÜSÜ BRIDGE) DAHİL) KESİMİ CURRENT STATUS Main quantities

26 NORTHERN MARMARA MOTORWAY PROJECT CRITICAL ISSUES STRONG QUALITY CONTROL BY ICA ON HSK EXECUTION Quality control In these last months a strong quality control has been done by ICA on HSK execution, particularly on the slip form and concrete interaction during tower execution. Prof. Rossetti has brought his experience concerning the exact point of the concrete setting related to the slip form speed.

27 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI CURRENT STATUS 22 / OCAK / 2013 Tower Slip Form (View from European Side) GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

28 NORTHERN MARMARA MOTORWAY PROJECT CURRENT STATUS Bridge European Towers

29 NORTHERN MARMARA MOTORWAY PROJECT CURRENT STATUS BB3 Section Anchorage Blocks and Ground Approaches Works

30 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI CURRENT STATUS BB3 Section 22 / OCAK / 2013 Ground Approach and Side Span Piers Works GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

31 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI CURRENT STATUS BB3 Section 22 / OCAK / 2013 Ground Approach and Side Span Piers Works GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

32 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI CURRENT STATUS BB3 Section 22 / OCAK / 2013 Ground Approach and Side Span Piers Works GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

33 NORTHERN MARMARA MOTORWAY PROJECT MOTORWAY

34 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI 22 / OCAK / 2013 PROJECT DESCRIPTION - MOTORWAY Type of Road, Number of Lanes Odayeri-Paşaköy Motorway: 2x4 Lanes Çamlık-Reşadiye Connection Road: 2x4 Lanes Mahmutbey-Odayeri Connection Road: 2x4 Lanes GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

35 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION Motorway + Connection roads : ~ km Ramp : ~ 52.5 km TOTAL : ~ km SECTION E2 3th BOSPHORUS BRIDGE SECTION E1 SECTION A1 Number of Interchanges : 20 Number of Viaducts : 2 x = 67 Total Viaduct Length : 25,473m Average Width : m Number of Tunnels : 2 x 2 = 4 Total Tunnel Length : 2 x 2 x 650m SECTION A2 Ecological Bridge : 1

36 NORTHERN MARMARA MOTORWAY PROJECT PROJECT DESCRIPTION - TUNNELS Other two tunnels within the scope of Northern Marmara Motorway shall be constructed according to New Austrian Tunneling Method (NATM). Since excavation areas of tunnels are at big scale (exceeding ~220m²), a pilot tunnel has been opened first along part of the tunnels to gain additional information about tunnel soil conditions. Six or seven phases are foreseen

37 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI 22 / OCAK / 2013 V7 Viaduct (Km: ; L: 296 mt) GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

38 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI 22 / OCAK / 2013 V8 Viaduct (Km: ; L: 851 mt) GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

39 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI 22 / OCAK / 2013 V18 Viaduct (Km: ; L: 547 mt) GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

40 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI 22 / OCAK / 2013 V19 Viaduct (Km: ; L: 302 mt) GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

41 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI 22 / OCAK / 2013 V20 Viaduct (Km: ; L: 320 mt) GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

42 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI 22 / OCAK / 2013 V35 Viaduct GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

43 NORTHERN NORTHERN MARMARA MARMARA MOTORWAY MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI GENEL DEĞERLENDİRME TOPLANTISI 22 / OCAK / 2013 Çamlık Tunnel Exit Portal GÖREVLİ ŞİRKET : MÜTEAHHİT : PROJE FİRMASI :

44 MOTORWAY LENGHT NORTHERN NORTHERN MARMARA 60,441 MARMARA MOTORWAY m MOTORWAY ODAYERİ PAŞAKÖY PROJECT SECTION PROJE ÇALIŞMALARI 60,625 m GENEL DEĞERLENDİRME TOPLANTISI CONNECTION ROADS LENGTH RAMPS LENGTH (*) 32,939 m 22 / OCAK / 2013 VIADUCTS (TWIN) - LENGTH 30 - SINGLE 7 TOTAL LENGTH (MAX LENGTH) 25,473 m (962 m) INTERCHANGES NUMBER 20 N. 2 TWIN TUNNELS TOTAL LENGHT 2,600 m EXCAVATION 62 MILION m³ FILL 39 MILLION m³ CONCRETE 2 MILLION m³ GÖREVLİ ŞİRKET : STEEL REBARS MÜTEAHHİT : 320,000 t PROJE FİRMASI : PAVEMENT 7 MILLION t

45 NORTHERN MARMARA MOTORWAY PROJECT